1 iran casting industries co. ici presentation. 1 iran casting industries co. ici presentation

1IRAN CASTINGINDUSTRIES Co.

ICI Presentation


ICI Presentation

This Company Was Founded On 1952 As a Shipping And Forwarding Agent with The Name Of Iran Khalidj Co.

The Vehicle Production was launched In 1959, Based On The Licence Purchased From Mazda (JAPAN) Company With Light Duty Pick Up Products.

The Company Continued Tts Activity With The Name Of Mazda Manufacturing Factory In 1971 With Mazda 1000 Pick Up Assembly.

In Ihe Year 1979 And After Lslamic Revolutions IDRO (Industrial Development and Renovation Organization Affiliated To Ministry Of Industry) Bought More Than 50% Of Stocks.

History


ICI Presentation

The Company Name Was Changed To Iran Vanet Co. In 1984 And Started To Assembly Mazda Pick Up B 1600 Single Cabin.

During the Imposed War (1986-1987), Assembling Mazda Pick Up B 1800 Was Started. In 1990, Manufacturing Mazda 1000 Was Eliminated And All The Production Capacity Was Allocated For Manufacturing Mazda B 1600.

Since 1990, Which Is Considered As The First Year Of Mass Privatization program, Totally 15 Billion Rials Shares Have Been Sold On Tehran Stock Exchange Or Through Direct Offering Of The Bona Fide Investors Or By Public Tenders.

Assembling Mazda Passenger Car F-323 And Changing The Production Line Of Mazda Pick Up B1600 To Mazda Pick Up B 2000 Have Been The Last Program of This Company. Starting From 1998, The Company Continues Its Activity As A Holding Company With the Name Of Bahman Group.


ICI PresentationStock Exchange

- Retirement Insurance Organization 7.35%

- Privatization Organization 11.94%

- Ghadir Investment Co. 12.78%

- National Investment Company of Iran 1%

- Sepah Investment Co. 1.2%

- Other Private Shareholders 5.73%

- Total 100%


ICI Presentation

Green Agricultural Inverstiy Co.; 4.27%

Iran shasisaz Co.; 1.85%

Sepah Inverstiy Co.; 1.66%

Aridana energe group Co.; 1.51%

Bahman Group Co.; 2.48%

Tadbir Inverstiy Co.; 2.35%

Ghadir Inverstiy Co.;

Ghadir Inverstiy Co.;

Other Share-holders; 24.66%

Aridana energy Group Co.; 1.43%

Arzesh Afrinan Inverstiy Co.; 45.43% Sepah Cooperation

institute; 45.43%

Percentage Of Owners Of Bahman Group


ICI Presentation

Activity Fields According to Statute are as Follow:

• Involvement in all Industrial and

Manufacturing Activities like Passenger and

Pickup Car Assembling and Motorcycle and

Bicycle Manufacturing.

• Joint Venture with Native or Foreigner, Natural

and legal Persons.

Fields of Activity


ICI Presentation

Establishment of every kind of Kredit and Financial Companies.

• Doing Business and Trading Activities, Exports, Imports and

Distribution of Different Goods and Commodities.

• Offering Various Technical and Engineering Services.


ICI PresentationActivities

Automotive and Spare Parts

Trade And Services

Financial Investigations

Information Technology


ICI Presentation

Manager

Outomotive and Spare Parts

trade

space Investment finance

Technology

Bahman motors

Bahman Diezel

Shassi saz Mazda yadakBahman leasing

SuoroshBahman

Respect Ghand pars Asr-e- bahman

Investmentvalue Iran

Investmentnational saipa

Mellat Insurance

bahmanInvestment

Fanava group

Iran casting industries

The Struture Flow Chart Of Bahman Group


ICI Presentation

Bahman Motors Center. (S.B.U) ( Bahman Group: 100% )

Shassi Saz Iran Co. ( Bahman Group: 100% )

Mazda Yadak Co. ( Bahman Group: 100% )

Asr-e- Bahman Trade Co. ( Bahman Group: 100% )

Respect Trade Co. ( Bahman Group: 49% )

Bahman Group Trading Center. (S.B.U) ( Bahman Group: 100% )

Iran Casting Industries Co.( Bahman Group: 78.33% )

Saipa Co. ( Bahman Group: 14.43% )

Ghand Pars Co. ( Bahman Group: 12% )

Iran Bicycle & Motorcycle Manufacturing Co. -DMI- ( Bahman Group : 52% )

Bahman Investment Co. ( Bahman Group: 36%)

Fanava Co. ( Bahman Group: 11.45%)

Mellat Insurance Co. ( Bahman Group: 19%)

Bahman Leasing Co. ( Bahman Group: 36%)

Bahman Standard ( Bahman Group: 10% )


ICI Presentation


ICI Presentation

IRAN CASTING INDUSTRIES (I.C.I) STARTED ITS

PRODUCTION IN 1987 WITH MANUFACTURING OF

AUTOMOTIVE IRON CASTING PARTS FOR

DAIMLER CHRYSLER AND OTHER AUTO

INDUSTRIES IN IRAN TO BE USED FOR TRUCKS,

BUS AND MINI BUS .

THE CAPACITY OF I.C.I IS 15000 TON PER YEAR

AUTOMOTIVE & OTHER INDUSTRIAL IRON

CASTINGS .

Introduction


ICI Presentation

IRAN CASTING INDUSTRIES IS SITUATED ON

A 150,000 M2 LAND IN KAVEH INDUSTRIAL

ZONE NEAR THE CITY OF SAVEH 120

KILOMETER SOUTH OF TEHRAN WHICH IS

EASILY REACHED BY CAR VIA THE TEHRAN

SAVEH EXPRESS - WAY IN ONE HOUR .

location


ICI Presentation

Total Land and Building Area

Factory land 149800 m2

Factory buildings 35279 m2

contains:

1- Product Buildings 18000 m2

2- Administrative Buildings 10879 m2

3- Stores 6400 m2

Head Office Building 1487 m2 ( land 321 m2)

Residential Complex Housing 12876 m2 ( land 20300 m2)


ICI Presentation

ICI POLICY IS TO SATISFY ITS CUSTOMERS THROUGH :

1- 100% ON TIME DELIVERY.

2- PRODUCTION AND DELIVERY OF QUALITY CASTINGS

ACCORDING TO CUSTOMER REQUIREMENTS .

3- PROVIDING EXCELLENT SERVICE TO OUR

CUSTOMERS .

4- CONTINUOUS IMPROVEMENT .

Company Quality Goals


ICI Presentation

MAIN CUSTOMERS :

1- BALO, GERMANY

2- PEUGEOT, FRANCE

3- DAEWOO, KOREA

4- MAET, GERMANY

5- AUTOLINIA, BRAZIL

6- IVECO,CARRARO,ROERO,OFF.VICA ITALY

EXPORTED PARTS :1- CYLINDER HEADS, TWO TYPES, IN CAST IRON FOR DAIMLER -

CHRYSLER DIESEL ENGINES .

2- VENTILATED BRAKE DISC, FOR DAIMLER - CHRYSLER PASSENGER

CARS .

3- FLYWHEELS, CAST IRON FOR PEUGEOT & DAEWOO PASSENGER

CARS .

4- HUB &HOUSING CASTING IN DUCTILE IRON FOR ITALY

Typical Parts Which have Been Exported


ICI PresentationStock ExchangeStock Exchange

- Bahman group 67.48%

- Idem Co. 10%

- Tadbir Investment Co. 7.39%

- Danayan pars Investment 2.23%

- Shassi saz Co. 1.36%

- Other 11.54%

- Total 100%


ICI Presentation

Idem Co; 1000000; 10%

Tadbir investiny Co.;

738888; 7%

Danayan investiny Co.;

222578; 2%

Other Share holders;

1154290; 12%

Shastisaz CO.; 135809;

1%

Bahman Group;

6748235; 68%

Percentage Of Share hoders


ICI Presentation

1914

48

1723

20

0

20000

40000

60000

80000

100000

120000

140000

160000

180000

200000

ton

production sale

Summary


ICI Presentation

4025

6685

3258

5414

6621

5667 70

09

6458

7969

9721

1150

3

1144

8 1288

7 1417

2

1350

1

1178

4

1276

9

1304

0

1533

3

1215

7

0

2000

4000

6000

8000

10000

12000

14000

16000

ton

8766

8867

8968

9069

9170

9271

9372

9473

9574

9675

9776

9877

9978

0079

0180

0281

0382

0483

0584

0685

year

Production ( ton / year )


ICI Presentation

2890

5243

1467

4498 49

39

4213

7238

6126 69

10

8547 97

31

9885

1230

3

1342

5

1200

7

1077

5 1241

8

1243

8

1440

8

1254

7

0

2000

4000

6000

8000

10000

12000

14000

16000

ton

8766

8867

8968

9069

9170

9271

9372

9473

9574

9675

9776

9877

9978

0079

0180

0281

0382

0483

0584

0685

year

Sale ( ton / year )


ICI Presentation

134 65

9

1535

2557

2229 23

73

3217

2539

3058

2954

3032

2683

2700

1992

0

500

1000

1500

2000

2500

3000

3500

ton

9372

9473

9574

9675

9776

9877

9978

0079

0180

0281

0382

0483

0584

0685

year

Export


ICI Presentation

Germany; 200; 1%

Malysia; 1316; 4%

Italy; 3433; 10%

French; 27751; 85%

Export Analyses

ton 32700 Total:


ICI Presentation

20 20

18

20

23

28

23.5

0

5

10

15

20

25

30

ton

00 / 79 01 / 80 02 / 81 03 / 82 04 / 83 05 / 84 06 / 85

Production s per capita


ICI Presentation

500

550

600

650

700

750

No o

f Em

ploy

ees

589 625 656 688 713 685 656 637 560 552 518

96 / 75 97 / 76 98 / 77 99 / 78 00 / 79 01 / 80 02 / 81 03 / 82 04 / 83 05 / 84 06 / 85

No of Employees


ICI Presentation

Cer

tifi

cate

Cer

tifi

cate

I.C.I Co. , as The First

Casting Co. in Iran , Attained The ISO

9001 Certificate From Tur Company

Of Germany in 1997


ICI Presentation

This Certificate

Was Extended

For another 3

years ,september of

1997

Cer

tifi

cate

Cer

tifi

cate


ICI Presentation

Receiving

The ISO/TS

16949:1999

From DQS Of

Germany in 2001

Cer

tifi

cate

Cer

tifi

cate


ICI Presentation

Extended of ISO/TS

16949:2002

In 2006

Quality

Management

System

Cer

tifi

cate

Cer

tifi

cate


ICI Presentation

Receiving The ISO/TS

14001 : 2004 From DQS Of

Germany in 2005 and Extension in 2006

Environmental

Management

System

Cer

tifi

cate

Cer

tifi

cate


ICI Presentation

Receiving The OHSAS 18001:1999

From DQS Of Germany in 2005 and

Extension in 2006 C

erti

fica

teC

erti

fica

te


ICI PresentationPLAN and PROJECTS

1-Resareh and Development of Vertical Flaskless Moulding (DISA)

2 -Project For Changing The Main Frequency Induction Furnace to Medium Frequency Induction Furnace

3-Optimisation Sand Moulding Machine

4 - Development of Horizontal Flaskless Moulding Machine

5-Plan for Establishing of a Machining Company

6- Project Production Out OF Company ( Out Sours )

7 -Project for Establishing of EFQM in Company


ICI Presentation

The Presentation of Iran Casting Industries ’s lines & Plants

1- Green Sand Molding Line : ( Made by : Kunkel Wagner Co. ; Germany )

2- Furan Molding Line : ( Made by : Wohr Co. ; Germany )

Yugoslavia ) Co. ; Gostol : ( Made by : 3- Core Mold Molding Line

( Germany : ( Made by : Junker Co. ; 4- Melting Furnaces

;Spain ) : ( Made by : Loramendi Co. 5- Core Making Plants

7 -Shot Blast Plants : ( Made by : Tilghman Wheelabrator Limited Co. ; England )

6 -Drying Oven Plants & Core Montage : ( Made by : Durr Co. ; Germany )


ICI Presentation

AN AUTOMATIC HIGH – PRESSURE MOULDING LINE WITH

90 MOULDS/HOUR CAPACITY EQUIPPED WITH A

VACUPRESS MOULDING MACHINE AND ALSO AUTOMATIC

SAND PREPARATION SYSTEM WITH HIGH – SPEED MIXER ,

FLASK SIZE IS 950X800X300/300MM .

MAX CASTING WEIGHT IN THIS LINE IS APPROX 170 KG .

Green Sand Molding Line


ICI Presentation

9596

8737

8119 92

53

9279

1153

8

1055

3

0

2000

4000

6000

8000

10000

12000

ton

00 / 79 01 / 80 02 / 81 03 / 82 04 / 83 05 / 84 06 / 85

year

The Production of Green Sand Molding Line


ICI Presentation

FOR MOULDING CYLINDER BLOCKS OR OTHER LARGE CASTINGS , WE USE AN

AUTOMATIC FURAN LINE EQUIPPED WITH CONTINUOUS MIXERS , ROLL- OVER

STRIPPING MACHINE AND ALSO CLOSING MACHINE.

AUTOMATIC CRANE IS USED FOR POURING . FLASK SIZES ARE :

- 1700X1100X450/350 mm

- 1300X1000X400/300 mm

PRODUCTION CAPACITY IS 15 MOULDS/HOUR THERE IS A SAND RECLAMATION

PLANT FOR THIS MOULDING LINE,

MAX CASTING WEIGHT IN THIS LINE IS APPROX. 486 KG

Furan Molding Line


ICI Presentation

3626

3510

2555 29

41

2777 28

86

1432

0

500

1000

1500

2000

2500

3000

3500

4000

ton

00 / 79 01 / 80 02 / 81 03 / 82 04 / 83 05 / 84 06 / 85year

The Production of Furan Molding Line


ICI Presentation

CYL.HEADS ARE PRODUCED IN CORE MOULDS AND

THERE IS A CONVEYOR SYSTEM FOR POURING THE

CYL.HEAD CORE MOULD.

CAPACITY IS 30 MOULD/HOUR.

CORE MOULD DIMENSION ARE:

- 810X570X140/140 MM

- 685X635X140/140 MM

Core Mold Molding line


ICI Presentation

860

1180

1029

956

908

802

97

0

200

400

600

800

1000

1200

ton

00 / 79 01 / 80 02 / 81 03 / 82 04 / 83 05 / 84 06 / 85year

The Production of Core Mold Line


ICI Presentation

MELTING CAPACITY IS 30, 000 TON OF LIQUID IRON PER YEAR .

AN AUTOMATIC CHARGING EQUIPMENTS AND SCRAP DRYING FURNACE , ARE

USED FOR MELTING .

MELTING AND HOLDING FURNACES ARE :

- 3 UNITS INDUCTION FURNACES, EACH 12 TON CAPACITY FOR MELTING .

- 1 UNIT MEDIUM FREQUENCY 2 TON FURNACE FOR MELTING .

- 2 UNITS HOLDING FURNACES , EACH 36 TON CAPACITY .

THERE IS AN OVERHEAD MONORAIL SYSTEM FOR LIQUID IRON

TRANSPORTATION .

Melting


ICI Presentation

THERE IS AUTOMATIC CORE SAND PREPARATION AND DISTRIBUTION SYSTEM

TO FEED THE CORE SHOOTING MACHINES. THERE ARE ALSO CORE PAINTING

FACILITIES AND FIVE CORE DRYING OVENS TO DRY THE CORES AFTER

COATING.

1-Type 601: Core box dimensions : 1400*800*400 mm

Shooting capacity : 110 lit2-Type 602: Core box dimensions : 1500*1000*500 mm Shooting capacity : 110 lit


Shooting capacity : 25 lit


Shooting capacity : 16 lit

Min & Max core weight 24 g & 37 kg

Core Making Plants Hot & Cold Box


ICI Presentation

The Core Assembly Seetion , is Equipped With 4 Drying Furnaces for Drying the Point of Cores and All the Necessary Equipment for Fettling , Cleaning , Adhesion, Assembling and Final Control of Cores.

Drying Oven & Core Montage


ICI Presentation

Fettling and Cleaning Section is Equipped with Monorail Shot Blast Machine , Batch- Barrel Shot Blast Machine and of Line for Small Parts , Which are Able to Clean Different Parts With Different Size . In Addition Other Machine like Manipulators , Hand Tools and Grinding Machines(Diskus) are Available.

Fettling Plants


ICI Presentation

This Section is Equipped With Hardness Measuring Devices for Determining the Hardness of Products , Spotting Machines for Machining of Reference Points. Of Cylinder and Heed Cylinders and Other Parts , Leakage Testing Machines (Leak- Test) and Fixtures for Dimensional Controls.

Product Control Department


ICI Presentation

THE FOLLOWING FACILITIES ARE USED FOR QUALITY CONTROL :

-SPECTROMETER: TO CONTROL THE IRON ANALYZE .

-SAND LABORATORY: TO CHECK THE SAND QUALITY

IN MOULDING AND CORE MAKING .

-ULTRASONIC TESTING: TO CHECK INTERNAL SOUNDESS

OF CASTING .

-METALLOGRAPHY: TO CHECK THE MICROSTRUCTURES .

-CHEMICAL LAB: TO CHECK THE RAW MATERIALS QUALITY .

-PHYSICAL LAB: TO CHECK THE PHYSICAL PROPERTIES OF CASTING SUCH

AS TENSILE STRENGTH .

-DIMENSIONAL CONTROL FACILITIES FOR CASTING INCLUDING SECTIONING .

-NON – DESTRUCTIVE TESTING FACILITIES SUCH AS ULTRASONIC TEST .

-THERE IS ALSO TEMPERATURE MEASURING DEVICES INSTALLED ON FURNACE

PLATFORMS

-AND POURING AREAS TO CHECK THE TEMPERATURE BEFORE POURING

-AND ALSO CARBON EQUIVALENT METER DEVICES .

Laboratories


ICI Presentation

This Section is Equipped with Advanced CMM Machines , Milling Machines , Cutting Machines and Lathes for Making and Repairing of Patterns and Core Boxes.

In Addition , For Making of Moulds by CAD/CAM , we Use From Domestic and Foreign Companies.

Design Department


ICI Presentation

1 iran casting industries co. ici presentation. 1 iran casting industries co. ici presentation

Documents

bahman standard bahman

bahman trade

u bahman group

iran khalidj

iran vanet

ici presentation slide

shassi saz iran

auto industries