1. introduction to design 2. materials and processes 3. load determination 4. stress, strain, and...
TRANSCRIPT
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1. Introduction to Design
2. Materials and Processes
3. Load Determination
4. Stress, Strain, and Deflection
5. Static Failure Theories
6. Fatigue Failure Theories
7. Shaft and Shaft Components
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Design -- (Dictionary) (1) create and work out the details of .....(2) make a pattern or sketch of .....
----- A process which integrates many diverse technical and nontechnical activities to proceed from product definitions, through conceptualization, to production and ultimately disposal.
A design is some type of information During design is a process Design science will be a science of process
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Need
Formulation of specification
Creative synthesis
Drafting Analysis
Manufacture
Testing
Redesign as required
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the Need Conceptual Design (concept exploration)
Preliminary Design (demonstration and validation)
Detail Design
Engineering and Manufacturing Development
Production
Operation
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During the process of this process, it needs:
* Team Work
* Communication
* Concurrent Engineer (knowledge needed)
* Information Management
Design is a process.
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CAD (Computer-Aided Design) packages:
-- Pro/Engineer
-- Unigraphics
-- Catia
-- AutoCAD
-- Microstation
-- Aries ConceptStation
-- IDEAS
-- Cadkey
-- Solidworks
-- DesignCAD
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-- ADAMS (Automatic Dynamic Analysis of Multi-bodies Systems)
-- Pro/Mechanica (Motion, Structure, Thermal)
-- Working Model (2D & 3D)
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-- Ansys
-- Abcus
-- Nastran
-- Pro/Mechanica
-- Algor
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-- TKSolver
-- MathCad
-- Matlab
-- Maple
-- Excel
-- Lotus
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Why do we need the design factor of safety?
because of loading variation; value from experiment (Lab.) may differ from reality; reduce probability of failure; might have some defect in the material property; cost.
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ndStressAllowable
StrengthfunctionofLostnd
(When stress is linearly proportional to load)"Strength" represents various quantity chosen by the design. e.g. minimum, mean, yield, tensile, shear, fatigue, etc. and have the same unit as stress.
Comparing stress & strength must be of the same reference point.
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Taking into account the uncertainty, we have
nd = ns nLwhere
nd = design factor of safety,
ns = accounting uncertainty of strength,
nL = accounting the uncertainty of the load.
(if uncertainty of strength is ±15%, the ns = 1/0.85.
If the uncertainty of allowable load is ±20%, nL = 1.2.
Then, nd = 1/0.85 * 1.2 = 1.41176.)
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When the stress is not linearly proportional to the load,
load or force Applied
unit force in Strength = nd
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-- ratio of the strength to the actual or computed stress.
S = n or
S = n
srr
where σ & τ are the stresses computed using the final selected size.
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Design factor of safety, nd-- represents the aim during the beginning or the design.
Realized factor of safety, nr-- represents what has actually been obtained from the design.
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testedpartsofnumberTotal
partsfailedofNumberR 1
e.g. 6 parts failed per 1000 parts tested R = 1- 6/1000 = 0.994
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Limits: Max. and Min. Dimensions
Tolerance: Difference between the two limits
Bilateral Tolerance:
Unilateral Tolerance:
in002.0005.1
in000.0
004.0005.1