1 embroidery thread value analysis 2-10-10
TRANSCRIPT
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8/2/2019 1 Embroidery Thread Value Analysis 2-10-10
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Thread Cost/Value Analysis
Fill in the information in "blue".
Business Information Baseline Variables
Total number of embroidery sewing heads 64
Average machine speed 700
Average operating efficiency 48%
Average number of hours worked per day 16
Days worked per Week 6
Average number of hours worked per week 96
Number of weeks worked per year 48
Est. Number of Stitches Per Year 5,898,240,000
Average number of stitches Per design 9,600
Est. Number of Designs Sewn Per Year 614,400
Average selling price of embroidery per 1000 stitches $0.07Average Selling price per design $0.67
Estimated Total Sales per Year $412,877
Avg. Needle thread consumed per 1000 stitches (In meters) 5.3
Avg. Bobbin thread consumed per 1000 stitches (In meters) 2.5
Thread Prices US $/5000MAverage Selling
Price/DesignDifference
Thread "A" $4.08 $0.0415 $0.0000Thread "B" $1.70 $0.0173 $0.0242
BUSINESS INFORMATION BASELINE - ANETRAK STUDY
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American Efird, Inc.
Operator#:
Manager:
Marci
Duration of Test (Hrs):
Company:Street:
City :
Avg. SPM:
ABC COMPANY222 WEST AVE
ANYWHERE
555-555-5555Telephone # % Machine Utilization - ANETRAK:
# of Stitches sewn per Head:
Avg Stitches/Pattern
5/2/2009TAJIMA
12
14
Date:Machine Brand:
# of Heads Evaluated:
7,056,000
3,360,000
48%
280,000
ANETRAK - Performance Tracking
ANETRAK testing is done to compare sewing performance and quantity the difference in performance. ANETRAK testing should be done on the same embrodiery machine(s),
same pattern, same fabric, etc. so the only major variable is the physical characteristics
Fill in the information in "blue".
Embroidery Thread Evlauation Sheet
Max. Stitches per ANETRAK Test:
Stitches made During Test:
Mike Moen
45
A&E/RA SUPER BRITE POLYESTER COMPETITOR #1
Avg. Delay Per Stoppage (sec):
Test Conducted by:
700
9,600MR JONES
THREAD "A": THREAD "B":
HeadNumber
ThreadBreak
ThreadPullOut
BobbinRelated(Not
BobbinChange)
Looping
Other
TOTAL
HeadNumber
ThreadBreak
ThreadPullOut
BobbinFailure
Looping
Other
TOTAL
1 1 13 2 1
2 2 2 4 14 6 2 1 9
3 0 15 3 1 2 6
4 4 3 4 1 1 13 16 10 5 4 19
5 0 17 4 1 3 2 1 11
6 3 3 2 1 1 10 18 4 4
7 1 1 2 19 1 2 2 2 1 8
8 2 2 20 1 1
9 2 1 3 21 6 5 1 1 13
10 1 1 22 1 1 2
11 1 1 23 3 3 6
12 1 1 24 2 2
Total 13 7 11 2 4 37 Total 40 14 11 7 9 81
90,811 41,481
27.8 Minutes 60.8 Minutes
Notes & Comments:
Stitches Sewn/Interruption =
Time Lost due to Interruptions =
Stitches Sewn/Interruption =
Time Lost due to Interruptions =
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American Efird, Inc.
Total Embroidery Thread Cost Calculator
Number of Sewing Heads Observed during Anetrak 12
Avg. Machine Speed (SPM) 700
Number of hours of worked per day 16.0
Stitches That Can Be Sewn (@ 100%Eff.) during Anetrak 7,056,000
Average Operating Efficiency 48%
Actual Number of Stitches Sewn during Anetrak 3,360,000
Number of Stitches Sewn per Sewing Head during Anetrak 280,000
Meters of Needle Thread Consumed per 1000 stitches 5.3
Needle Thread Consumed per Sewing Head per Day (meters) 1,484
Number of Cones consumed per Sewing Head (@ 5000 meters) 0.30
Total Number of Sewing Heads in Operation 64
Total Cones consumed per Work Day (@ 5000 meters) 19.0 Brand "A" Brand "B"77.50$ 32.29$
37 81
90,811 41,481
0.75 0.75
27.8 60.8
0.46 1.01
0.53 1.16
22,200 42,525
1,420,800 2,721,600
Brand "A" Brand "B"
0.07$ 0.07$
99.46$ 190.51$
176.96$ 222.80$
17,920,000 17,920,000
9,600 9,600
0.0948 0.1194
% Savings
SAVINGS (0.0246) -21%
SEE OTHER TABS AT BOTTOM FOR INPUTING YOUR INFORMATION.
Total Thread Cost Per Day
Total Number of Interruptions (during Anecalc study)
Avg. Stitches Sewn per Interruption
Average Revenue Per 1000 Stitches
Average Time Lost Per Interruption (from Anecalc Spreadsheet)
Time Lost due to Interruptions during ANETRAK study per Head (minutes)
Time Lost due to Interruptions during ANETRAK study per Head (hours)
Time Lost per Work Day per Head (hours)
THREAD VALUE CALCULATOR
Input information & data from
Baseline Info. Tab and Sewing
Performance Data Tab found
below.
Avg. Stitches Sewn Per Pattern
Avg. Total Thread Cost Per Pattern
Revenue Lost per Day Per Head
Total Cost of Thread Per Day (Thread Price + Cost due to Interruptions)
Avg. Total Number of Stitches Sewn Per Day
Stitches Lost due to interruptions per Sewing Head
Total Stitches Lost due to Interruptions