1 copyright 2006 yamatake corporation all rights reserved. body pressingpaintingwelding engine...

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1 Copyright 2006 Yamatake Corporation All Rights Reserved. Body Pressing Painting Welding Engine Casting / Heat treatment Unit assembly Machining Final assembly Resin casting Inspection Other parts Shipping Powertrain Factory & Office “azbil” Solutions for Automotive Plant

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Page 1: 1 Copyright 2006 Yamatake Corporation All Rights Reserved. Body PressingPaintingWelding Engine Casting / Heat treatment Unit assembly Machining Final assembly

1Copyright 2006 Yamatake Corporation All Rights Reserved.

Body

Pressing PaintingWelding

Engine

Casting / Heat treatment Unit assemblyMachining

Final assembly

Resin casting

Inspection

Other parts

Shipping Powertrain

Factory & Office

“azbil” Solutions for Automotive Plant

Page 2: 1 Copyright 2006 Yamatake Corporation All Rights Reserved. Body PressingPaintingWelding Engine Casting / Heat treatment Unit assembly Machining Final assembly

2Copyright 2006 Yamatake Corporation All Rights Reserved.

Utility Monitoring & energy savingUtility Monitoring & energy saving

We provide “Total Utility (Electricity/Gas/Water/Steam) monitoring system and various kind of S/W packages of energy saving in order to contribute Customer’scost saving as well as CO2 saving.

In order to monitor or control utility, we can offer a lot of Flow measurement equipments and Control valves.

Environmental protection has been becoming important as well as energy cost saving andthis is one of approaches related to CO2 reduction; Natural Gas heat value measurement

Office air conditioning & utility management Office air conditioning & utility management

Yamatake is well recognized as Building automation supplier and keeps more than 80% market share in Japan. This is one of advantages to offer both Factory Automation andBuilding/Office automation together to Automotive customers.

Factory & OfficeFactory & Office

Page 3: 1 Copyright 2006 Yamatake Corporation All Rights Reserved. Body PressingPaintingWelding Engine Casting / Heat treatment Unit assembly Machining Final assembly

3Copyright 2006 Yamatake Corporation All Rights Reserved.

There are many tooling machines at Engine parts manufacturing process such as Cylinder Block. Many photo sensors, proximity sensors and switches are usedon a machine tool or a conveyor .

Engine parts machiningEngine parts machining

Work detection in severe environment Limit switches High sealing photo sensorsMetal work detection    Proximity sensors Door interlock switch    Safety limit switches

Inductive proximity sensors&

Various limit switches

Photo sensors for harsh environment

Limit switches

Inductive proximity sensors

Page 4: 1 Copyright 2006 Yamatake Corporation All Rights Reserved. Body PressingPaintingWelding Engine Casting / Heat treatment Unit assembly Machining Final assembly

4Copyright 2006 Yamatake Corporation All Rights Reserved.

Heat treatment

Yamatake has more than 40 years history to deal with Heat treatment industriesand accumulate a lot of know how for Temperature control, Gas control, Burner control and so on .

Flame Safe Guard controls

Temperature controllers

Gas flow monitors

Recorders

Page 5: 1 Copyright 2006 Yamatake Corporation All Rights Reserved. Body PressingPaintingWelding Engine Casting / Heat treatment Unit assembly Machining Final assembly

5Copyright 2006 Yamatake Corporation All Rights Reserved.

PressingPressingMany inductive proximity sensors or switches are using on a press machine for controlling machine’s moving and detecting a press target and so on.It’s necessary to use high reliability products which can be used for strong impact or vibration.

Cam Timer    Basic switchesPress die detection    Limit switchesMetal work detection    Limit switches Proximity sensors

Basic switches

Inductive proximity sensors

Page 6: 1 Copyright 2006 Yamatake Corporation All Rights Reserved. Body PressingPaintingWelding Engine Casting / Heat treatment Unit assembly Machining Final assembly

6Copyright 2006 Yamatake Corporation All Rights Reserved.

Welding Proximity sensor has many sensor troubles from spatter and requires very tough and Teflon coated inductive proximity sensors. Yamatake had released an all metal housing inductive proximity sensor and many customers are using it.

Door interlock for safety fences   Safety switches Trolley position confirmation    Limit switches / Proximity sensors Metal object dimension detection    Photoelectric sensors Metal object chucking detection Proximity sensors

FL7S series

Page 7: 1 Copyright 2006 Yamatake Corporation All Rights Reserved. Body PressingPaintingWelding Engine Casting / Heat treatment Unit assembly Machining Final assembly

7Copyright 2006 Yamatake Corporation All Rights Reserved.

Temperature control (Oven)Temperature and Humidity control with enthalpy calculation (Booth)Total combustion control with Flame Safe Guard (FSG) systemMonitoring system with saving energy function Gas / Air flowmeters

PaintingPainting Painting Booth & Oven process controlPainting Booth & Oven process control

Flame Safe Guard controls

Temperature controllers

Photo sensors and Limit switches are used on a conveyor line at Paint booth.

HP100 Photo Sensors

Limit Switches

High TEMP. modelPre-wire connector model etc.

Gas flow monitors

Recorders