1 coal handling plant package jharli. 2 1. wagon tipplers with side arm chargers- 4 sets 2. apron...

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1 COAL HANDLING PLANT PACKAGE JHARLI

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Page 1: 1 COAL HANDLING PLANT PACKAGE JHARLI. 2 1. Wagon Tipplers with Side Arm Chargers- 4 sets 2. Apron Feeders- 4 sets 3. Reversible Stacker cum Reclaimer-

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COAL HANDLING PLANT PACKAGE

JHARLI

Page 2: 1 COAL HANDLING PLANT PACKAGE JHARLI. 2 1. Wagon Tipplers with Side Arm Chargers- 4 sets 2. Apron Feeders- 4 sets 3. Reversible Stacker cum Reclaimer-

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1. Wagon Tipplers with Side Arm Chargers- 4 sets2. Apron Feeders- 4 sets3. Reversible Stacker cum Reclaimer- 2 nos4. Crushers- 4 nos5. Screens- 4 nos6. Motorized Traveling Trippers- 6 nos7. Automatic Sampling system- 2 sets8. Passenger cum Goods elevators- 2 sets9. Utilities such as dust extraction, dust suppression and ventilation.

Page 3: 1 COAL HANDLING PLANT PACKAGE JHARLI. 2 1. Wagon Tipplers with Side Arm Chargers- 4 sets 2. Apron Feeders- 4 sets 3. Reversible Stacker cum Reclaimer-

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Page 4: 1 COAL HANDLING PLANT PACKAGE JHARLI. 2 1. Wagon Tipplers with Side Arm Chargers- 4 sets 2. Apron Feeders- 4 sets 3. Reversible Stacker cum Reclaimer-

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Work Status-• The highest building of CHP TP-5 has been completed in 58.0 mtr and Crusher

House 37.0 mtr is 40 % completed approxly

• TRF is working on this project site 24X7.

• One 200 MT crane, one 100 MT crane, one 75 MT crane and Two 18 MT cranes have already been mobilized at the site, apart from seven 12 MT capacity hydra cranes.

• Mechanical work of Crusher House is also in progress

• Civil work of project is approxly near end.s

• The approximate manpower engaged at the site is 750 per day

• Mechanical erection of two wagon tippler is as under-

• Endring, Side Beam, Side Beam assembly, Cradle Assembly, Static Beweighbridge, Line shaft Assembly, Clamp, arm-4 nos., Hydraulic power pack, oil cooler pack is also erected till now.

Page 5: 1 COAL HANDLING PLANT PACKAGE JHARLI. 2 1. Wagon Tipplers with Side Arm Chargers- 4 sets 2. Apron Feeders- 4 sets 3. Reversible Stacker cum Reclaimer-

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Date:10.1.10

Stacker Reclaimer-1

TP-21

Unit # 1500 MW

Unit # 2500 MW

Unit # 3500 MW

TP-1

TP-3 TP-4

TP-7TP-6 TP-8 TP-9 TP-10TP-5

TP-14

TP-13

TP-18

TP-12

TP-19

TP-20

TP-17

CrusherHouse

Stacker Reclaimer-2

C-1A/B (283)

C-15A/B (103)

C-16A/B (157)

C-14A/B (157)

C-2A/B (415)

C-13A/B (203)C-3A/B (203)

C-4A/B (87)

C-5A/B (520)

C-6A/B (144) C-7A/B (107) C-8A/B (118)

C-10AC-9B C-11AC-10B

C-9A

Wagon Tippler 3 & 4

Wagon Tippler 1 & 2

Pent House

Pent House

Pump House- B

Pump House- A

Pump House- C

Main Ctrl RoomHT Sw itch GearMCC-1B

WTMCC-1A

Legends

For Reference

.

Str Erection in Progress

TP-2

Mechanical Erection in Progress

Civil /Building/Floors in Progress

CHP LAYOUT

Page 6: 1 COAL HANDLING PLANT PACKAGE JHARLI. 2 1. Wagon Tipplers with Side Arm Chargers- 4 sets 2. Apron Feeders- 4 sets 3. Reversible Stacker cum Reclaimer-

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Structural erection- 31/1Slab-2 mtr-20/11 15/2Slab-10 mtr-01/12 20/2

Tp-1 Slab-17 mtr-15/12 28/2Foundation- 10/2 Structure upto 60 mtr- 25/1 Con-2a/b drive unit mtr-15/0120/3Roof slab- 25/2 Structure upto 68 mtr- 10/2Found. for pump/ motor-10/3 Structure upto 75 mtr- 20/2Rele. for Pump/motor erect-25/3 Slab 52 mtr- 25/1 Fixed tippler erection-15/3 Structural erection 15/2Pump/motor/piping for CWS-10/4 Slab 66 mtr- 20/2 9 A tail pully erection-1/3 Slab-2 mtr- 20/2

Roof slab- 31/3 Chutes-15/3 tp-6 Tp-2 Slab-11 mtr- 05/3Con-5a/b drive 66 mtr- 15/3 Slab-17 mtr- 10/3Chutes- 31/3 Con-6ab drive unit-15/4 Chutes- 15/3

Structural Erection- 25/1 9 B tail pully erection-15/03Slab 2.8 mtr 25/1 Chutes-31/03 tp-7 Structural erection 25/1Slab 9 mtr- 10/2 Slab-8 mtr- 15/2Slab 12.75 mtr- 20/2 Tripper erection-31/3 Tp-3 Slab-14 mtr 25/1Slab 20 mtr- 28/2 Con-9A shortpost stringer-15/3 chutes- 28/2Con-4a/b drive unit 12.75 mtr-15/3 Idler & belting-10/4 Bunker C-13B drive unit- 15/3Chutes- 28/3 9 a drive unit-15/4

slab 6 mtr roof 30/1Drive unit C-12A- 15/3

Rail GROUTING-100 mtr-15/1Flooring 100 mt-20/1 Conveyor Details:-

Second slab/ roof--31/1 Machine erection-15/4 Conveyor S.p.Stringer Idlers/Pully Belting C.Wt.Windows/door and release for MCC erection-15/2 Con-14A/b 15/1 20/2 15/3 20/3MCC pannel installation-31/3 Con-15A/B 25/1 31/1 5/3 25/3Charging of MCC-10/4 Found. For pump/ motor-20/1 Con-1A/B 15/2 28/2 15/3 25/3

Release for pump/motor erec-25/1 Con-2A/B 28/2 15/2 5/3 20/3Pump/motor/piping for CWS- Con-3A/B 28/2 25/2 10/3 20/3

Con-4A/B 31/1 20/2 15/3 20/3 Con-5A/B 28/2 31/3 05/4 10/4

Con-6A/B 15/3 31/3 05/4 10/4C15 drive mech. Erection-15/2 Con-9A/B 15/3 31/3 05/4 10/4Chute- 15/3 Con-12A 15/3

Moving head-31/3 Con-13A/B 15/3 31/3 10/4 15/4

20 mtr slab- 15/128 mtr slab- 10/2Roof 38 mtr-1 28/2 Cable Gallery-shuttle conveyor erection-(31/1) Foundation Trestle Fab. Gallery Fab. T. Ere. G.Ere.crusher erection- 25/1 92 90 90 90 90screen erection- 25/2 W.T to C.H (3) 28/2 05/2 15/2 02/3 15/3Con-1a/b drive unit-15/3 C.H to MC-1B (2) 25/1 28/1 12/2 10/2 17/2Chutes- 31/3 M.C-B to tp4-1 30/1 31/1 10/2 10/2 15/2Lighting- 31/3 Appron feeder erection- 31/1 Finalcable tray/ Cabling- 28/2 Belt feeder (5/6)erection- 28/2Trial of crusher- 31/3 Control room release1st floor- 28/2Cooling water- 25/3 Hopper gunniting- 20/1

ConveyorApporach Road

The Programme is subjected to timely release of Payments/Fronts/Drawings

Roof slab-31/1Found. For pump/motor-28/2Release for pump/motor erect-15/3

Drive unit-C13-31/3Moving Head-25/3

Chutes-31/3

MCC charging-31/03

Slab 2 mtr-15/2

Pump/motor/piping for CWS-15/4

Roof slab-31/1Release for mech-20/2Conv. Tech-10/4

MCC pannel Equipment-15/3Charging of pannel-31/3

Door/window/railing-15/2

OVERALL CHP PROGRAMME AREAWISE/ ACTIVITYWISE FOR UNIT#1 (BALANCE WORK)

Release for mech-15/3Conveyor Tech-31/3Chute- 31/3

Date:10.1.10

Cable Trench-25/1Brick work/ door & window-15/02Release for MCC erection-30/01

Lighting-31/3

Slab 9 mtr-20/2Chutes-15/3

Full C. room/2nd release 2st floor- 31/3 Cable Gallery

TotalChute- 15/2Drive unit of C-14- 31/1

15/4

MCC- C in side TP-5

TP-3TP-14

TP-13

TP-1TP-12 Stacker Reclaimer-1

TP-21

TP-18

Unit # 1500 MW

Unit # 2500 MW

Unit # 3500 MW

TP-4

TP-7TP-6 TP-8 TP-9 TP-10 TP-11

TP-15

TP-16

TP-19

TP-20

TP-17

CrusherHouse

Stacker Reclaimer-2

C-1A/B

C-15A/B (103)C-16A/B (157)

C-14A/B (157)

C-2A/B (415)

C-12A (720)

C-13A/B (203)C-12B (720)C-3A/B (203)

C-4A/B (87)

C-5A/B (520)

C-6A/B (144) C-7A/B (107) C-8A/B (118)

C-10AC-9B C-11A C-11BC-10B

C-9A

Wagon Tippler 3 & 4

Wagon Tippler 1 & 2

Pent House

Pent House

Pump House- B

Pump House- A

Pump House- C

Main Ctrl RoomHT Switch GearMCC-1B

WTMCC-1A

N

.

TP-2

TP-5

LEGENDS

TRF Office

OVERALL PLANNING AREAWISE/ ACTIVITYWISE FOR BALANCE WORK

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Date-10.01.10

A

175 mtr 100 mtr415 mtr A

103 Mtr 90 Mtr 520 Mtr 130 mtr

Summary of Gallery Erection Erected

Planned in Jan

1 7 4 32 18 12 63 8 3 54 3 35 22 17 56 3 0 3

Total 61 39 22

GALLERY/TRESTLE ERECTION STATUS-CHP JHAJJAR

ConvTotal. Scope Erected

Bal planned in Jan

10 mtr

Pent house Crusher House

TP-1 TP-2

(+) 28.156 M

40 M

(+) 14. M

18 M

(+) 10.7 M

17 M

(+) 10.7 M

17 M

TP-2 TP-3 TP-4

(+) 66.2 M

(+) 67.3 M

TP-5 TP-6

76 M 76 M

14 M

17 M

(+) 7.8 M

C-5ab

C-4abC-3ab

C-3abC-2ab

C-1ab

A

A

(+) 3.8 M

(+) 20.8 M

(+) 14 M

1a 1b 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

5.8 M

9.8 M

55 M

15/01/10 (75/75)

20/01/10 (100/75)

17/01/10(75 T)

19/01/10 (75 T)

21/1/10 21/1/10

15/1/10 (75/ 75)

25/01/10

10/1/10 (200 T) 25/01

20/01/10 (75/ 75)

27/01

31/01 20/01 29/0130/01

OVERALL GALLERY AND TERSTLE PROGRAMME FOR

CHP

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Page 9: 1 COAL HANDLING PLANT PACKAGE JHARLI. 2 1. Wagon Tipplers with Side Arm Chargers- 4 sets 2. Apron Feeders- 4 sets 3. Reversible Stacker cum Reclaimer-

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Erection in Progress in Con-5A/B on March’09

Page 10: 1 COAL HANDLING PLANT PACKAGE JHARLI. 2 1. Wagon Tipplers with Side Arm Chargers- 4 sets 2. Apron Feeders- 4 sets 3. Reversible Stacker cum Reclaimer-

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Page 11: 1 COAL HANDLING PLANT PACKAGE JHARLI. 2 1. Wagon Tipplers with Side Arm Chargers- 4 sets 2. Apron Feeders- 4 sets 3. Reversible Stacker cum Reclaimer-

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CON-5A/B ERECTION

Page 12: 1 COAL HANDLING PLANT PACKAGE JHARLI. 2 1. Wagon Tipplers with Side Arm Chargers- 4 sets 2. Apron Feeders- 4 sets 3. Reversible Stacker cum Reclaimer-

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Up Next is ………

Page 13: 1 COAL HANDLING PLANT PACKAGE JHARLI. 2 1. Wagon Tipplers with Side Arm Chargers- 4 sets 2. Apron Feeders- 4 sets 3. Reversible Stacker cum Reclaimer-

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TP-5 ERECTION

ON MARCH’09

Page 14: 1 COAL HANDLING PLANT PACKAGE JHARLI. 2 1. Wagon Tipplers with Side Arm Chargers- 4 sets 2. Apron Feeders- 4 sets 3. Reversible Stacker cum Reclaimer-

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Page 15: 1 COAL HANDLING PLANT PACKAGE JHARLI. 2 1. Wagon Tipplers with Side Arm Chargers- 4 sets 2. Apron Feeders- 4 sets 3. Reversible Stacker cum Reclaimer-

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TP-5 ERECTION

ON APRIL’09

Page 16: 1 COAL HANDLING PLANT PACKAGE JHARLI. 2 1. Wagon Tipplers with Side Arm Chargers- 4 sets 2. Apron Feeders- 4 sets 3. Reversible Stacker cum Reclaimer-

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Page 17: 1 COAL HANDLING PLANT PACKAGE JHARLI. 2 1. Wagon Tipplers with Side Arm Chargers- 4 sets 2. Apron Feeders- 4 sets 3. Reversible Stacker cum Reclaimer-

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ON JANUARY’10 TP-5 ERECTION

Page 18: 1 COAL HANDLING PLANT PACKAGE JHARLI. 2 1. Wagon Tipplers with Side Arm Chargers- 4 sets 2. Apron Feeders- 4 sets 3. Reversible Stacker cum Reclaimer-

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Crusher House ERECTION

Page 19: 1 COAL HANDLING PLANT PACKAGE JHARLI. 2 1. Wagon Tipplers with Side Arm Chargers- 4 sets 2. Apron Feeders- 4 sets 3. Reversible Stacker cum Reclaimer-

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Safety Tips:- Safety Tips:-

1. 100% Safety comply at our Civil Agency 1. 100% Safety comply at our Civil Agency

2. 98% Safety comply at our Structural Agency 2. 98% Safety comply at our Structural Agency

3. Safety Training held at site3. Safety Training held at site

4. Celebrated 4th March as Safety Day4. Celebrated 4th March as Safety Day

9. Safety Banners and Safety Board distributed at site

9. Safety Banners and Safety Board distributed at site

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Page 21: 1 COAL HANDLING PLANT PACKAGE JHARLI. 2 1. Wagon Tipplers with Side Arm Chargers- 4 sets 2. Apron Feeders- 4 sets 3. Reversible Stacker cum Reclaimer-

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