1 aae 450 spring 2008 jerald a. balta february 21, 2008 propulsion team / cad cost modifier –...

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1<#> AAE 450 Spring 2008 Jerald A. Balta February 21, 2008 Propulsion Team / Cad Cost Modifier – Launch Site

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1<#>AAE 450 Spring 2008

Jerald A. BaltaFebruary 21, 2008

Propulsion Team / CadCost Modifier – Launch Site

2<#>

Ground Launch ScheduleTask Timeline

Delivery to Launch Site T-14 days

Payload Encapsulation T-13 Days

Review and testing of each stage T-13 to 8 days

Mating of first and second stage T-7 days

Payload mating T-6 days

Launch vehicle erect T-5 days

Integration testing T-4 days

Final Preparation T-3 days

Launch

AAE 450 Spring 2008

3<#>AAE 450 Spring 2008

Total Cost ModifierSection Staff Hours ea Hours total Salary/h Total costManager 1 80 80 $75.00 $6,000.00Aerothemodynamics 1 80 80 $75.00 $6,000.00Avionics 1 80 80 $75.00 $6,000.00Dynamics and Control 1 80 80 $75.00 $6,000.00Propulsion 1 80 80 $75.00 $6,000.00Structures and Materials 1 80 80 $75.00 $6,000.00Trajectory Optimization 1 80 80 $75.00 $6,000.00Total 7 560 $42,000.00SolidExplosive technician 4 80 320 $75.00 $24,000.00Total $66,000.00HybridFuel technician 1 80 80 $75.00 $6,000.00Total $48,000.00CryogenicCryogenic handlers 2 80 160 $75.00 $12,000.00Total $54,000.00Storable (non hypergolic)Fuel technician 1 80 80 $75.00 $6,000.00Total $48,000.00

Credit to William Ling

4<#>

Aircraft TimelineTask Timeline

Delivery to launch site T-14 days

Rocket loading T-13 days

Integration Testing T-12 days

Flight Simulation T-11 to 8 days

Contigency T-7 to 4 days

Final Preparation T-3 days

Launch T-0 days

AAE 450 Spring 2008

5<#>

Balloon Timeline

AAE 450 Spring 2008

Task Timeline

Delivery to Launch Site T-14 days

Payload Encapsulation T-13 Days

Review and testing of each stage T-13 to 8 days

Mating of stages T-7 days

Payload mating T-6 days

Balloon loading T-5 days

Integration testing T-4 days

Final Preparation T-3 days

Launch T-0 days

6<#>

Rocket Design ScheduleTimeline ActivityLaunch -8 months or more Estimated payload requirements

Mission analysis summaryLaunch -6 months Final payload design

Payload to provide test verified structural dynamic model

Launch - 4 months Payload readiness review for Launch SafetyPlan for launch site operationsHazard analyses

Launch - 3 months Payload verificationCompatibility test with launch vehicleCoupled vehicle load analysis complete

Launch - 4-6 weeks System readiness reviewPre-shipment review of all systems

Launch - 2 weeks Payload arrival at launch locationLaunch - 9 days Payload encapsulationLaunch - 7 days Payload mated to launch vehicleLaunch - 1 day Readiness review and prelaunch activitiesLaunch + 0

AAE 450 Spring 2008Credit to William Ling

7<#>

Aircraft Design ScheduleTimeline ActivityLaunch -8 months or more Estimated payload requirementsLaunch -6 months Estimated payload requirements

Mission analysis summaryLaunch -4 months Payload arrival at assemblyLaunch - 4-3 months Payload integrationLaunch - 3 months Flight simulation 3Launch - 2 months Payload mated to launch vehicle

Flight simulation 4Launch - 1 month - 6 days Vehicle closeout activitiesLaunch - 5 days Shipment of launch vehicleLaunch - 4 days Vehicle arrivalLaunch - 3 days Mating to aircraftLaunch - 2 days Combined system testLaunch - 1 day Pre launch preparationLaunch + 0

AAE 450 Spring 2008Credit to William Ling

8<#>

Balloon Design ScheduleTimeline Activity

Launch -8 months or more Estimated payload requirementsMission analysis summary

Launch -6 months Final payload designPayload to provide test verified structural dynamic model

Launch -3 months Load simulations completeLaunch - 1 month Balloon build up completeLaunch - 3 weeks Payload arrivalLaunch - 2 weeks Mating with launch vehicle complete

System wide tests performedLaunch - 7 days Vehicle mated to balloon

Weather forecastLaunch - 1 day Final checks on systems performed

Weather approval obtainedLaunch readiness review

Launch + 0 Balloon lift offLaunch + 2 hours Maximum altitude reached, rocket launch

AAE 450 Spring 2008Credit to William Ling

9<#>

Design costs for six months The total salary cost, assuming the entire

class size of engineers (forty) at a standard engineering rate for six months according to Space Mission Analysis and Design

$3,000,000

AAE 450 Spring 2008

10<#>

Balloon Design updatePayload Mass (lbm)

Payload Mass (kg)

Cost (dollars)

500 226.796185 10000

2000 907.18474 30000

8000 3628.73896 100000

•Pricing of balloon from Aerostar•Update on breakeven height

•Altitude set at 30000 meters•Compares height between sea level and 30000 meters and outputs higher cost

AAE 450 Spring 2008

11<#>

Cost trends from Aerostar

AAE 450 Spring 2008

12<#>

References Delta II Payload Planners Guide, The Boeing Company, Huntington

Beach, CA, 2006 Falcon 1 Launch Vehicle Payload Users Guide, Space Explorations

Technology, Hawthorne, CA, 2007 Larson, Wiley J., et al. Space Mission Analysis and Design, Microcosm

Press, El Segundo, CA, 1992. Pegasus User’s Guide, Orbital Sciences Corporation, Dulles, VA, 2007 Perez, Edouard, Ariane 5: User’s Manual, Arianespace, Washington

D.C., 2004 Skladanek, Steve J., “Atlas 21st Century Launch Operations,” 38th

AIAA/ASME/SAE/ASEE Joint Propulsion Conference and Exhibit, Indianapolis, IN, 2002.

Smith, Mike, Phone Conversation, Aerostar International, February 15, 2008

AAE 450 Spring 2008