0842000-so14-057 inspection checklist hfe 10052014 rev.a-signed (1)
DESCRIPTION
inspection check listTRANSCRIPT
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HUISMAN FAR EAST SERVICES
May 2012 Rev. C
36 Tuas View Place Telephone +65 6861 4090Singapore 637882 Fax +65 6861 9003
Republic of SingaporeInternet www.huismanequipment.comE-mail [email protected]
JayaHolding 084200013TuasCrecent,Singapore SO14057JayaInstaller10 9/5/2014300mTPMOC InspectorName: AungThanMya
Signature:
RemarksRP Critical
AD AdviseforRepairOK Good
NI NotInspectedorpossibletoinspectNA NotApplicableonthiscrane
Documentation RP AD OK NI NA Remarks Limit/RefD01 LoadtestCertificate x Number: Date:D02 Cranecertificates(cargogear) x Number: Date:D03 Auxhoisthookcertificates x Number: Date:D04 Mainhoisthookcertificates x Number: Date:D05 Wireterminations(sockets)certificates x Number: Date:D06 Mainhostwireropecertificate x Number: Date:D07 Auxhoistwireropecertificate x Number: Date:D08 Luffingwireropecertificate x Number: Date:D09 RightTuggerwireropecertificate x Number: Date:D10 LeftTuggerwireropecertificate x Number: Date:D11 Slinghoistwireropecertificate x Number: Date:D12 PartPartsinventory x CopyD13 PeriodicPreventiveMaintenancerecords x APIRP2DD14 Inspectionrecords x APIRP2DD15 Meggerreportselectricmotors x Copy 690kD16 Cranebook xD17 Breakdownmaintenancerecords xD18 Oil/greasesamplerecords/reports xD19 Manualwithallappendixes x HuismanD20 HydraulicDiagrams x HuismanD21 ElectricDiagrams x Huisman
General RP AD OK NI NA RemarksG01 Softwarecheck/createbackup xG02 Generalcontrolsystem/display xG03 Sensorfunctioning(loadceletc) xG04 ElectricalCabinet x dustaccumulated,tobecleanedG05 UPSsystem x foundpoorbatteriesandmissingconnector'sbolthead >15minsG06 Nojumperwires/loosewires xG07 Overvoltageprotectiondevices xG08 Brakerectifiersettings xG09 Overspeedprotectionfunctioning xG10 Insulation/earthleakage x 230k/480k/690kG11 PowerCabinet x dustaccumulated,tobecleandedG12 Breakersettings xG13 Bolttorqueoncopperbarsand xG14 Standstillheating x Checkamps >0.0AG15 Cabletrays(cableties) xG16 Cableglands xG17 MCTsealing xG18 Emergencystopsystem xG19 Greasinggeneral x drywireropeatexposedlocations
NotApplicable
Symbols
AllInstallation,Commissioning&ServiceJobsaresubjecttoourGeneralSalesConditionswhichareavailableonrequest.
CraneType:
RepairAdvisory
GoodNotInspected
InspectionJobdetails
AnnualIspectionReport
ReferencesusedforthisinspectionareamongstothersAPIRP2D,APIRP9B,ISO4309,HuismanInspectionProceduresandtheOEMsuppliersdata
Huismanobjectno:Huismanorderno:DateofInspection:
Clientname:Locationofwork:Vessel:
0842000-SO14-057 Inspection Checklist HFE 10052014 Rev.A.xls Annual Inspection - Page 1 / 6
AMY
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HUISMAN FAR EAST SERVICES
May 2012 Rev. C
36 Tuas View Place Telephone +65 6861 4090Singapore 637882 Fax +65 6861 9003
Republic of SingaporeInternet www.huismanequipment.comE-mail [email protected]
AnnualIspectionReportCabin RP AD OK NI NA Remarks
B01 CabinHangings xB02 ControlSeat xB03 Controllers/dustseals xB05 ControlDisplay xB06 Indicators xB07 Switches xB08 Windows xB09 WindowWipers xB10 Door/Hangings xB11 Horn xB12 FireExtinguisher x LastInspectiondate:.. inspected
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HUISMAN FAR EAST SERVICES
May 2012 Rev. C
36 Tuas View Place Telephone +65 6861 4090Singapore 637882 Fax +65 6861 9003
Republic of SingaporeInternet www.huismanequipment.comE-mail [email protected]
AnnualIspectionReportM25 HoistBlock x APIRP2DM26 Hooklatch x APIRP2DM27 Swivel x APIRP2D
0842000-SO14-057 Inspection Checklist HFE 10052014 Rev.A.xls Annual Inspection - Page 3 / 6
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HUISMAN FAR EAST SERVICES
May 2012 Rev. C
36 Tuas View Place Telephone +65 6861 4090Singapore 637882 Fax +65 6861 9003
Republic of SingaporeInternet www.huismanequipment.comE-mail [email protected]
AnnualIspectionReportAuxiliaryhoistwinch RP AD OK NI NA Remarks
A01 GeneralFunctioning xA02 Limitswitches x resethighestpositionasnotcorrectbeforeA03 Sheaves/Bearings xA04 WireRope x ISO4309A05 Wireropespoolingondrum xA06 Wireropeterminations(sockets) x APIRP2D/Manuf.A07 Deadendconnectiononwinch xA08 Braketest x Testedwithmaxreliefvalvepressure 370BarsA09 HydraulicLeakges xA10 Conditionofhydraulichoses xA11 Wiring xA12 ElectricalConnections xA13 Seals/Cablegland xA14 Grounding xA15 Motor(s)Condition xA16 SoundproductionBearings xA17 Couplingplay/rubbers xA18 Brakelining x Airgap:..mm x.xmmx.xmmA19 GearboxCommon xA20 GearboxOillevel/Oilcondition xA21 GearboxFixingComponents xA22 Soundproduction xA23 DrumBearingsvisualandsoundproduction xA24 SlackropeProtection xA25 HoistBlock x APIRP2DA26 Hooklatch x APIRP2DA27 Swivel x APIRP2D
Boomhoist/Knuckleboom RP AD OK NI NA RemarksL01 GeneralFunctioning xL02 Limitswitches xL03 Mainboomcylinders xL04 Knuckleboomcylinders xL05 Mainboomheelpin xL06 Knuckleboomheelpin xL07 Sheaves/Bearings xL08 WireRope x ISO4309L09 Wireropespoolingondrum xL10 Wireropeterminations(sockets) xL11 Deadendconnectiononwinch xL12 Braketest x Testedwithmaxreliefvalvepressure 370BarsL13 HydraulicLeakges xL14 Conditionofhydraulichoses xL15 Wiring xL16 ElectricalConnections xL17 Seals/Cablegland xL18 Grounding xL19 Motor(s)Condition xL20 SoundproductionBearings xL21 Couplingplay/rubbers xL22 Brakelining x Airgap x.xmmx.xmmL23 GearboxCommon xL24 GearboxOillevel/Oilcondition xL25 GearboxFixingComponents xL26 Soundproduction xL27 DrumBearingsvisualandsoundproduction xL28 SlackropeProtection x
0842000-SO14-057 Inspection Checklist HFE 10052014 Rev.A.xls Annual Inspection - Page 4 / 6
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HUISMAN FAR EAST SERVICES
May 2012 Rev. C
36 Tuas View Place Telephone +65 6861 4090Singapore 637882 Fax +65 6861 9003
Republic of SingaporeInternet www.huismanequipment.comE-mail [email protected]
AnnualIspectionReportTuggerwinches RP AD OK NI NA Remarks
T01 GeneralFunctioning xT02 Limitswitches xT03 Sheaves/Bearings xT04 WireRope x ISO4309T05 Wireropespoolingondrum xT06 Wireropeterminations(sockets) x APIRP2D/Manuf.T07 Deadendconnectiononwinch xT08 Braketest x Testedwithmaxreliefvalvepressure 350BarsT09 HydraulicLeakges xT10 Conditionofhydraulichoses xT11 Wiring xT12 ElectricalConnections xT13 Seals/Cablegland xT14 Grounding xT15 Motor(s)Condition xT16 SoundproductionBearings xT17 Couplingplay/rubbers xT18 Brakelining x Airgap x.xmmx.xmmT19 GearboxCommon xT20 GearboxOillevel/Oilcondition xT21 GearboxFixingComponents xT22 Soundproduction xT23 DrumBearingsvisualandsoundproduction xT24 SlackropeProtection x
Slewing RP AD OK NI NA RemarksS01 GeneralFunctioning xS02 Limitswitches xS03 Braketest x Testedwithmaxreliefvalvepressure 300BarsS04 HydraulicLeakges xS05 Conditionofhydraulichoses xS06 Wiring xS07 ElectricalConnections xS08 Seals/Cablegland xS09 Grounding xS10 Motor(s)Condition xS11 SoundproductionBearings xS12 Couplingplay/rubbers xS13 Brakelining x Airgap x.xmmx.xmmS14 GearboxCommon xS15 GearboxOillevel/Oilcondition xS16 GearboxFixingComponents xS17 Soundproduction xS18 SprocketWear(backlash) x Pos1 Pos2 Pos3 Pos4 x.xmmx.xmmS19 SlewingDamage/Wear(rockingtest) x FWD SB AFT PS x.xmmS20 PreTensionmainbearing x Observedtension:..kN xxxxkNS21 PreTensiontopbearing xS22 Greased xS23 FixingComponents xS24 Cableconveyor xS25 Slipring/collectors x replacednewbrushes
0842000-SO14-057 Inspection Checklist HFE 10052014 Rev.A.xls Annual Inspection - Page 5 / 6
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HUISMAN FAR EAST SERVICES
May 2012 Rev. C
36 Tuas View Place Telephone +65 6861 4090Singapore 637882 Fax +65 6861 9003
Republic of SingaporeInternet www.huismanequipment.comE-mail [email protected]
AnnualIspectionReportHydraulics/HPU RP AD OK NI NA Remarks
H01 BoostPumppressure x 30BarH02 MainPumppressure(MainHoist/AuxHoist) x 370BarH03 MainPumppressure(BoomHoist) x 370BarH04 MainPumppressure(Slew) x 300BarH05 MainPumppressure(tugger) xH06 Accu'sNitrogenpressure xH07 EMotorsCondition xH08 FixingComponents xH09 Greased xH10 SoundproductionBearings xH11 Couplingplay/rubbers xH12 PumpsVisualcheck xH13 Leaks xH14 SoundproductionBearings xH15 FixingComponents xH16 Hoseandfittingcondition xH17 Valves xH18 Sensors xH19 Tank xH20 TankAirfilter x indicationshownamber.TobereplacedH21 PressureFilters xH22 ReturnFilter x recommendtoreplaceH23 OilState x onlyvisualcheck.RequirelabanalysisH24 OilLevel xH25 OilSample x needtosendforanalysisforcleanlinessofoil.H26 FixingComponents xH27 Wiring xH28 Indicators xH29 Switches xH30 ElectricalConnections xH31 Seals/Cablegland xH32 Isolation/grounding x
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