06_ci4_solid surface_nora lardiés
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NORA LARDIÉS MIAZZA [email protected], RESEARCHER IN COMPOSITES
DEPARTMENT OF AIMPLAS
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Cerámica Innova 4: From research to market
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Innovations in habitat field: SOLID SURFACE
The International Standard ISO 19712 (ISO Plastics – Decorative solid
surfacing materials. ISO 19712-1:2008. Abril 2008. 8p.) defines Solid
Surfacing materials (SSM) as:
Material composed of polymeric
materials together with pigments and
fillers, intended to be cast into sheets
or shaped products.
Krion® from Grupo Porcelanosa
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Cerámica Innova 4: From research to market
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Besides, SSM have to fulfill the following
properties:
The material is of the same composition
throughout the whole thickness of the sheet or
product
Sheets and products made from SSMs are repairable and renewable
to the original finish
SSMs can also be fabricated into continuous sheets with
inconspicuous seams
Krion® from Grupo Porcelanosa
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Cerámica Innova 4: From research to market
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RAW MATERIALS:
FILLERS: Aluminium trihydroxide (ATH) Al(OH)3, quartz, calcium
carbonate
For complex geometries → small proportion of filler (60%)
For simple geometries → high proportion of filler (90%)
→ better mechanical properties
RESINS: Unsaturated polyester (UP) or Acrylic
(PolyMethylMetAcrylate, PMMA) or Epoxy (EP)
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Cerámica Innova 4: From research to market
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Important properties of Solid Surfacing materials:
Water resistance
Thermal shock resistance
Heat resistance
Impact resistance
Stain and chemical resistance
Cigarette burn resistance
Colour stability
Hardness
Bacterial and fungal resistance
Cleanability
Seamability
Renewability
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Cerámica Innova 4: From research to market
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Applications and main innovations:
Interior and bathroom furniture
Krion® from Grupo Porcelanosa
Compac the Surface Company
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Cerámica Innova 4: From research to market
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NAME OF THE SPEAKER, POSITION IN THE COMPANY and ROLE IN THE PROJECT
4th Technology-Business Networking Event
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Applications and main innovations:
Ventilated facades
Krion® from Grupo Porcelanosa
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Cerámica Innova 4: From research to market
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NAME OF THE SPEAKER, POSITION IN THE COMPANY and ROLE IN THE PROJECT
4th Technology-Business Networking Event
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Applications and main innovations:
Others
Krion® from Grupo Porcelanosa
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Cerámica Innova 4: From research to market
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NAME OF THE SPEAKER, POSITION IN THE COMPANY and ROLE IN THE PROJECT
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Applications and main innovations:
Solid Surface material can be backlighted…
Krion® from Grupo Porcelanosa
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Cerámica Innova 4: From research to market
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PROJECTS DEVELOPED IN AIMPLAS:
Material characterization following ISO 19712
Study and definition of new applications
Optimization of the productive process:
- Study and problems resolution: casting and injection
- New curing systems (UV, MW,…)
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Cerámica Innova 4: From research to market
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PROJECTS DEVELOPED IN AIMPLAS:
Developing new Solid Surface formulations achieving:
- Weight losses of 23%
- Improve of properties (scratch resistance) using nanomaterials
- Replacement of fillers by 100% of industrial waste
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Cerámica Innova 4: From research to market
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NAME OF THE SPEAKER, POSITION IN THE COMPANY and ROLE IN THE PROJECT
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PROJECTS DEVELOPED IN AIMPLAS:
Intensive mixer
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Cerámica Innova 4: From research to market
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NAME OF THE SPEAKER, POSITION IN THE COMPANY and ROLE IN THE PROJECT
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PROJECTS DEVELOPED IN AIMPLAS:
Scratch equipment Taber
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Cerámica Innova 4: From research to market
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PROJECTS DEVELOPED IN AIMPLAS:
Pictures obtained from AFM analysis
Natural
stone
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Cerámica Innova 4: From research to market
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NAME OF THE SPEAKER, POSITION IN THE COMPANY and ROLE IN THE PROJECT
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NORA LARDIÉS MIAZZA, RESEARCHER IN COMPOSITES DEPARTMENT OF AIMPLAS
THANK YOU FOR YOUR ATTENTION!