06 2015 resume
TRANSCRIPT
Dr. Eng. AMR ARAFA Resume
Monday, June 22, 2015 Page 1
ELECTRICAL, ELECTRONIC, INSTRUMENTATION AND CONTROL ENGINEERING INTEGRATED CONTROL AND SAFETY SYSTEMS ENGINEERING
SAFETY INSTRUMENTED SYSTEMS ENGINEERING FIELD INSTRUMENTS AND INDUSTRIAL NETWORK ENGINEERING
PROJECTS MANAGEMENT PROFESSIONAL IT , COMPUTER (SW/HW), NETWORK, AND COMMUNICATION ENGINEERING
I&C, ICSS, FFB, HART, FTE, PROFIBUS DP & PA, ESD, DCS, PLC, SIL, SCADA, PCS, PMP, IT, & SIS
Nitrogen Fertilizers, Chemical Industries, Power & Energy, Petrochemicals, Oil & Gas Dr. Engineer
AMR MOSTAFA MAHMOUD ARAFA
D. Sc. in Instrumentation and Control Engineering M.Sc. in Instrumentations and Control Engineering
B.Sc. in Electrical, Electronic, and Communication Engineering
Instrumentation and Control General Manager at Abu Qir Fertilizers & Chemical Industries Company, Egypt, Alexandria. Since 1989(5000 employers, 7 Nitrogen Fertilizer Factories).
Founder & CEO at Q: ICCC Engineering Company
(Instrumentation, Control, Computer, Communication, Electrical, and Electronic Engineering), Egypt, Alexandria.
AddressElSeyouf, Andalous St., Across ElShahr ElAqary St., ElFardous Building
No. 8 H, 1st Floor, Apt. 14 & 15, Alexandria, Egypt.
Country Egypt City, State
Alexandria Date of Birth
November 12, 1964
Primary Email
[email protected] Alternative
email [email protected]
Land Phone
002033301839 FAX 002033306055
Mobile phone &
WhatsApp 00201098588552
website http://www.dr-eng-amr-arafa.branded.me LinkedIn https://www.linkedin.com/in/drengamrarafa
Nationality Egyptian Availability Immediately
Travelling 100% Yes , and International Willing to Relocate
Yes, and can be permanent
Languages Arabic and English, fluent read, write and speak, Germany basic knowledge
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years successful experience in Electrical, Electronic, Instrumentation
and Control Engineering: Control Systems, Field devices, Networks, Industrial Networks, I&C, ICSS, FFB, HART, FTE, PROFIBUS DP & PA, ESD, DCS, PLC, SIL,
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SCADA, PCS, PMP, IT, & SIS Systems applied in Chemical Fertilizers, Nitrogen Fertilizers, Chemical Industries ,Oil & Gas ,Power & Energy , Petrochemicals , Petroleum ,Utilities, Water resources & Treatment, Methanol, Natural Resources, Hydrocarbons process, Ammonia plants, Natural Gas Process, Gas Reformers, Methanation, Ammonia converters and reactors, Steam Boilers, Steam turbines, Gas turbines, Synthesis gas process & Compressors, Generators, Urea plants, Urea reactors and strippers, Nitric Acid plants, Ammonium Nitrate plants, UAN plants, NPK plants, NK plants, Water treatment plants, Utilities plants.
years successful projects management professional experience
including all project life cycle phases: ITB (QR), Feasibility study, FEED Study, Engineering and design, Contract preparation, Bidders proposal evaluation, Planning, Design, Monitoring and Control, Leading, System specifications, Detailed function description, Technical proposal evaluation, Construction & Execution, Details engineering ,FAT, Commissioning & SAT, Punch list preparation , Start-up and final take over.
years successful IT engineering staring before MS-DOS environments
and XT personal computers; programming languages; software and hardware, Networks engineering passing through all updates till now.
years successful Managements and Top Managements, Creative And
Dynamic Management, Intelligent Ideas, And Perfect Ideas, Building Up Teams To Be Professional via Training, Teaching, Staff leader, High energy activities, Strong personality, and High Technical manager, team builder, Team leader, Creative ideas and solutions, Modern management.
years successful lecturer and trainer given A lot of lectures in a lot of
subjects related to my professional experiences for Engineers and Technicians and also training them.
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The Ideal Employee Prize in Abu Qir Fertilizers & Chemical Industries Company 1990 due to the great role in installing & constructing a new plants Abu Qir 2 Factory (ammonia, nitric acid, ammonium nitrate), 36 months, 500 million USD. The Ideal Employee Prize in Abu Qir Fertilizers & Chemical Industries Company 1998 due to the great role in installing & constructing a new plants Abu Qir 3 Factory (ammonia, urea granulated), 36 months, 650 million USD.
Instrumentation
Control
Process Control
Commissioning
Project Engineering
DCS
Process Engineering
Engineering
Plant Maintenance
Plant
Compressors
Planning
P& ID
Control Theory
Bently Nevada
SIS
PLC
Fertilizers
Automation
Team Building
Microsoft Office
Electrical
ISO
Excel
EPC
Factory
Aspen HYSYS
HAZOP
Project Planning
HIMA
Vibration
FFB
Air Compressors
Petrochemical
Chemical
Engineering
Process Safety
Process Simulation
Refinery
Gas processing
Control Valves
Boilers
Maintenance
Management
Pumps
HONYWELL
Honeywell C300
IEEE standards
Heat Exchangers
Oil & Gas
Manufacturing
Pressure
Power Plants
HAZOP Study
Troubleshooting
Management
Calibration
Steam Turbines
Control Systems
Design
Aspen Plus
ABB
Rotor Balance
FTE
Head Of The Teams Who Are Responsible For The Following Revamps, Upgrades, Important Troubleshooting which Saving a
lot of Money and Time Leads to total saving about 120 million USD yearly.
Revamping the ESD system of Abu Qir I from Siemens electronic cards to ABB safeguard.
Revamping the control system of Abu Qir I from single loop controllers pneumatic and electronic to DCS (ABB AC450).
Revamping the ESD system of Abu Qir II from Hima PLC to new last technology HIMA PLC
Revamping the control system of Abu Qir II from single loop controllers pneumatic and electronic to DCS Honeywell Experion system with FFB & ma & HART and connecting ESD and DCS via OPC servers , also installing PHD servers
Revamping steam safety valves of Abu Qir I to electronic control system
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Erecting a new condenser for process air turbine of Abu Qir II including new field instrumentations (smart devices), control loops, cabling and installing new ESD software in HIMA system
Erecting Ammonia Ship-loading unit (Marine Line)
Revamping the Vibration measurements (Bently Nevada systems) from 7200 series to 3300 XL series including Data Manager 2000 diagnostics software of Abu Qir I.
Revamping Air drying system (Zander) of Abu Qir I.
Revamping the Vibration Field system (Bently Nevada systems) from 7200 series to 3300 XL series of Process Air Machine of Abu Qir II
Design & Erecting Vibration system Laboratory in Abu Qir I & II.
Design & Erecting DCS Laboratory in Abu Qir I.
Design Temporary interlocking system to control and protect the ammonia tank during disconnecting the old ESD and introducing the new ESD system in Abu Qir I
Creative & Accurate troubleshooting led to Solve & modify the MP& HP boilers Control System of Abu Qir II with last technology and redundancy to avoid a lot of unnecessary shutdowns, saving a lot of costs & time.
Creative & Accurate troubleshooting led to Solve & Modify the vibration control system of Abu Qir II Process Air machine ( Major Problems in power & System Monitor ) to avoid a lot of sudden shutdowns which led to total plant shutdowns, saving a lot of costs & time.
Instrumentation and Control Engineer, Expert, Specialist, Consultant, Management & Top management in:
Field devices: pneumatic, electronic, ma, Hart, FFB.
Field devices measurements and control: level, temperature, flow, pressure, speed, vibrations, axial, analyzers, flow counters…etc.
Field devices vendors: Emerson, Eckardt, Foxboro, Voith , Bently Nevada, Dr. Horn, Neles, Gulde, Uhde……etc.
Control Valves: Emerson, Uhde, Gulde…etc.
DCS Systems: Honeywell C300, ABB AC450, Emerson Delta V.
PLC Systems: Hima, Siemens S5 and S7.
Old Control Systems: Pneumatics, Electronics, Add on Cards.
Instrumentation and Control: Ammonia plant, Reformers, Boilers, Steam turbines, Compressors, Generator , Urea plant ,N.A plant, A.N plant, UAN plant, NPK plant,
Special units, Package Units, Ammonia Ship Loading Unit, Air Drying Units, Air Compressors, KKK Turbines, N2 Production Unit Linde AG.
Troubleshooting, Maintenance, Updating, Upgrading, Calibrations, Revamping, Modifications and Spare Parts Activities.
Revamping: Plants, Units, Field Devices, Control valves, Special Units.
Turn Key Projects, Projects, Annual shutdowns, Startup Projects.
Training, Teaching, Staff leader, High energy activities, Strong personality, and High
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Technical manager, team builder, Creative ideas and solutions, Modern management.
Construction activities , Production technology , Separators , Maintenance management , Engineering documents , Work over , Plant control , Accumulated experience , Industrial area , Normal operation , New installations, Chemical industries, Maintenance engineering, Meet customer demands, Required quality, Technical evaluation, Company specifications, Gas facilities, Basic design, Contract manager, Necessary technical, New factory, Additives, Written procedures, Minutes of meeting, Kick off meeting.
FEED design via close communication between project owners and operators and the engineering contractor to work up the project specific requirements.
Implementation of DCS, PLC, ESD and Machinery Control System including FAT, SAT, installation, commissioning and punch list preparation.
Engineering and design of control loops, logic and control system configuration and implementation.
Knowledge of international codes and specs.
Project management including FEED, planning, WBS, scheduling, monitoring, controlling and leading.
Preparation of instrument specifications, control valve , flow meter sizing and displacer level calculation
Check and approve P&ID’s, HAZOP study and SIL study.
Management of maintenance and shutdown plan including planning, monitoring, controlling and leading.
Overseeing the design works performed by the EPC contractor.
Preparing instrumentation quality management, training, and procurement and upgrading plan.
Check and approve control and instrumentation engineering document including project execution plan, scope of works, standards, specification, control narratives, loop drawings, logic drawings, etc.
Instrumentation procurement plan management and implementation including invitation to bid ITB, technical bid evaluation, purchase order preparation, etc.
Effective and efficient solution for process and instrumentation problems.
Strategic thinking and planning.
Building knowledge inventory and learning organization system throw knowledge management plan
Leadership, communication and team work building skills.
Speed control by Voith
Over speed protection by Dr. Horn & Bently Nevada
Vibration measurements: Bently Nevada systems (7200 series ,3300 & 3500 series and XL series, Data Manager 2000 diagnostics software )
Anti-surge controls
Air drying system by Zander
Steam boilers process and control by Babcock
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Combustion control
Steam drum level control & Steam safety valves control
Ammonia converter control
Reforming control
Gas and Ammonia process control
Reactor level control, Urea process control
Job title Instrumentation and Control General ManagerEmployer Abu Qir Fertilizers & Chemical Industries Company, Egypt,
Alexandria (5000 employers, 7 Nitrogen Fertilizer factories). Start date 2006 End date present Job title Instrumentation and Control Senior ManagerEmployer Abu Qir Fertilizers & Chemical Industries Company, Egypt,
Alexandria. Start date 1998 End date 2006 Job title Instrumentation and Control Senior EngineerEmployer Abu Qir Fertilizers & Chemical Industries Company, Egypt,
Alexandria. Start date 1994 End date 1998 Job title Instrumentation and Control head shift EngineerEmployer Abu Qir Fertilizers & Chemical Industries Company, Egypt,
Alexandria. Start date 1989 End date 1994 Job title Founder & CEO (Instrumentation, Control, Computer, and
Communication Engineering)Employer Q: ICCC Engineering Company, Egypt, Alexandria. Start date 2004 End date present Job title CEO & Founder ( IT, Computer, Communication Engineering )Employer PCWAVES Computers and Communication Systems Inc., Egypt,
Alexandria. Start date 1990 End date 2004 Job title IT & PCs Software and Hardware Maintenance Senior ManagerEmployer Compu-Tec Computers Company, Egypt, Alexandria. Start date 1987 End date 1990
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Maintenance, troubleshooting, revamping; Ammonia plants, boilers, compressor house instrumentation and control systems with its different categories: Interlocking systems ESD with different Technologies: Static, PLC Siemens S5, S7,
Hima Elop I & II, DCS ABB Advanced Controller 410, 450, 800, Honeywell Experion system C300 , PHD , OPC, ESD, safe guard, data acquisition systems.... etc.
Different types of valves: Pneumatic, Hydraulic, and Electro hydraulic.... etc.
Vibration measurements: BENTLY NEVADA Systems: 7200 series, 3300 series, XL series, upgrading to 3500 series, Data Manager 2000 diagnostics software, upgrading to System 1 Diagnostics software.
Measurement systems: Speed and speed controllers (Voith), level, pressure, flow, isotope level measurements.
Ultrasonic, capacitive Systems temp. ...etc.
Controllers with all types, Pneumatic, electric, pulsative, PLC,
Microprocessor based, speed controllers, DCS…etc.
Hart and FFB systems.
Planning for the system’s revamping contributing with International companies [UHDE], upgrading our old systems From Hima PLC ESD system & electronic – Digital Controllers to suitable systems DCS & PLC, in steps including field instruments and Bently Nevada system (ABB in AFC I, Honeywell in AFC II )
Preparation for the annual shutdowns (every two years)
Preparation for preventive maintenance schedule with cooperation with preventive maintenance
Preparation for spare part list of instruments and equipment.
Preparation for my engineers staff for all the above and increase their skills in different manners, solving their problems, Training them, increase their gain including all their needs.
Review what my engineers’ staffs do with our technicians including all their needs.
Establishing instrumentation maintenance plan including preventive, corrective and predictive maintenance and upgrade for Ammonia Plant.
System and equipment specification and standardization, FAT, commissioning, SAT, Start-up activities and preparing punch list.
Planning, Monitoring and Control Maintenance and Shutdown activities.
Effective and efficient instrumentation and process problem solutions.
Procurement management including cost estimation, detailed Specifications & Standardizations and economization of spare parts inventory.
Effective and Efficient Employees Evaluation and Training Plan.
Quality control management.
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Support Instrument Maintenance Group for ensuring optimum performance of instrumentation with regular auditing of procedures & records and close interaction with Maintenance and Operations.
Develop procedures for critical instruments, conduct instrumentation related Root Cause Failure Analysis and follow up through implementation of recommendations and participate in continuous improvement and productivity enhancement initiatives.
Timely completion of Engineering Work Requests, Management of Changes and review & approval of engineering contractor documents.
Identify non routine maintenance requirements, performance improvement opportunities upgrades/replacements, capabilities and limitations of instrumentation.
Review instrument maintenance history; recommend preventative maintenance requirements and changes in maintenance schedules and procedures as dictated by performance.
Review and approve design basis & functional design specification, system and device specifications, functional logic diagrams, documents such as FEED and work scope, instrument sizing calculations, Instrument data sheets, Test & Inspection procedures and participate in HAZOP & Design review, SIL classification and FAT& SAT.
Ensure industry standards, codes, regulations and best practices are followed and design integrity is maintained in the execution of projects, plant upgrades & modifications and in maintenance practices.
Ensure proper & updated documentation for equipment/systems, attend appropriate specialty training courses, and participate in quality and safety programs.
Serve as focal point for instrument & control problems & issues and turn around support.
Project Duties Contractors Duration Project
cost Installing & Constructing new plants Abu Qir II Factory (ammonia, nitric acid, ammonium nitrate)
ITB preparation FEED study Contract preparation System specifications Detailed function description Detailed Engineering Technical proposal evaluation Construction & execution Monitoring & control
Uhde GmbH 1990- 36 months
500 million USD.
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FAT, commissioning & SAT Start-up Preparing punch list Final take over
Installing & Constructing new plants Abu Qir III Factory (ammonia, Urea granulated)
ITB preparation FEED study Contract preparation System specifications Detailed function description Detailed Engineering Technical proposal evaluation Construction & execution Monitoring & control FAT, commissioning & SAT Start-up Preparing punch list Final take over
Uhde GmbH 1998- 36 months
650 million USD.
Installing & Constructing New Nitric Acid and Ammonium Nitrate Plant
ITB preparation FEED study Bidders proposal evaluation
ThyssenKrupp IS and Tecnicas Reunidas
2013-2016
120 M Euro
Upgrading Ammonia Plant Machinery Control System speed controller revamp Voith Turcon DTn ,DTe
System specifications Detailed function description Technical proposal evaluation
ThyssenKrupp UHDE Services
2012-2014
25 M Euro
Upgrading Nitrogen production unit PLC Siemens PCS7
System specifications Detailed function description Technical proposal evaluation Construction & Execution FAT, commissioning & SAT Start-up and final take over
Siemens AG 2011-2012
12 M Euro
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Revamping ABU QIR II Instrumentation and Control system (DCS Honeywell Experion ,ESD HIMA ELOPII, Field Instrumentation)
FEED study Contract preparation Construction & execution Monitoring & control FAT, commissioning & SAT, Start-up, Preparing punch list, Final take over
ThyssenKrupp UHDE Services, Honeywell, HIMA.
2007–2011
22 M Euro
Erecting a new condenser for process air turbine of Abu Qir II including new field instrumentations (smart devices), control loops, cabling and installing new ESD software in HIMA system
FEED study Contract preparation Construction & execution Monitoring & control FAT, commissioning & SAT Start-up Preparing punch list Final take over
ThyssenKrupp UHDE, Q: ICCC Engineering Co.
2005-2009
140 M Euro
Modifying Boiler ignition system for MP and HP Boiler HEGWEIN ignition system
Detailed Engineering and design System specifications Proposal evaluation Execution Commissioning & start-up
Q: ICCC Engineering
2004-2006
55 M Euro
Revamping Process Air Compressor Vibration System Bently Nevada 3500
Engineering and design System specifications Proposal evaluation Execution Commissioning & start-up
Q: ICCC Engineering Co.
2004-2006
11 M Euro
Upgrading Nitric Acid Plant Machinery Control System speed controller revamp Voith Turcon DTn ,DTe
Execution Monitoring & control FAT, commissioning & SAT Start-up and final take over
ThyssenKrupp UHDE
2005-2006
12 M Euro
Revamping CO2,Process Air, Synthesis gas, Ammonia
FEED study Contract preparation Construction & execution
Bently Nevada GE, Q: ICCC Engineering Co.
1998-2004
65 M Euro
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Compressors & Generator Vibration System Bently Nevada 3300 Monitoring & Transducers
Monitoring & control FAT, commissioning & SAT Start-up Preparing punch list Final take over
New Air drying system
Engineering and design System specifications Proposal evaluation Execution Commissioning & startup
Zander, Q: ICCC Engineering Co.
2000-2002
18 M Euro
New Ammonia Ship-loading unit
FEED study Contract preparation Construction & execution Monitoring & control FAT, commissioning & SAT, Start-up Preparing punch list Final take over
Sofrgaz 1992-1998
60 M Euro
Revamping steam safety valves of Abu Qir I to electronic control system
FEED study Contract preparation Construction & execution Monitoring & control FAT, commissioning & SAT, Start-up, Preparing punch list, Final take over
ThyssenKrupp UHDE, Sempll
1994-1998
135 M Euro
Ability to analyze and solve problems Able to recognize and structure (new) types of problems, collect the necessary information, evaluate it and develop proposals for solutions.
Powers of perception, comprehension Able to understand and comprehend new things quickly.
Decision-making ability Analyze the relevant alternatives objectively, evaluate them and make a decision.
Ability to see the whole picture While planning and considering the alternatives, I am able to take into account the effects on other areas.
Good organizer Plan and develop work processes.Ability to work under pressure Able to cope well with pressure and difficult
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work situations.Proactive or takes initiative Develop suggestions/solutions
independently.Motivation, willingness to work Able to work hard consistently. Able to work independently Solve problems without further instructions,
work responsibly on my own. Determination, focused on results Able to achieve consistently what I have set
myself to do without being distracted. Empathy Easily put myself into someone else's
position. Leadership abilities Successfully lead a team of people in a goal-
oriented and participatory way. Communication skills Able to express myself clearly and
articulately and argue convincingly. Customer orientation Able to adopt an open attitude towards
customers' concerns and try to meet their requirements.
Team player Fit into and contribute to a team in order to achieve a common objective.
Flexibility Adjust to new work conditions, requirements quickly.
Creativity Develop new ideas and I am imaginative. Readiness to learn Interested in acquiring new knowledge. Care/precision Work accurately and always check my
results. Reliability Able to keep to agreements.
University Grant Town University Degree Doctorate of Science Institute Engineering Location California, USA Major Instrumentation and Control
Engineering. Completion Date November 2014
Certificate D.Sc. in Instrumentation and Control Engineering. University Madison Hills University Degree Masters of Science Institute Engineering Location California, USA Major Instrumentation and Control Engineering Certificate M.Sc. in Instrumentations and Control Engineering. University Alexandria University Degree Bachelors of Science Faculty Faculty of Engineering Location Alexandria, Egypt Major Electrical Engineering Completion Date June 1987 Section Electrical, Communication and Electronic Engineering. Certificate B.Sc. in Electrical, Electronic, and Communication Engineering.
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FAT DCS Honeywell Experion PKS , ESD HIMA system
Germany, Honeywell 2010
Honeywell Experion servers engineering and configuration certificate
Germany, Honeywell 2008
Honeywell C300 control execution environment certificate
Germany, Honeywell 2008
Honeywell Experion graphics design and building certificate
Germany, Honeywell 2008
Honeywell Experion Systems ,Controllers, FIMs certificate
Germany, Honeywell 2007
FAT A.N plant DCS Honeywell Experion PKS , ESD HIMA system at Honeywell
Germany, Honeywell 2007
M.O.M with UHDE to start Migration to Honeywell
Germany, Krupp Uhde 2006
Data Manager 2000 software & Machine Diagnostics certificate
Netherlands, Bently Nevada
2001
Bently Nevada 3300 series maintenance & operation certificate
England, Bently Nevada 1998
FAT nitrogen production unit control system Siemens PCS7 ,10 days
Misc company , Cairo
Instrumentations and control systems for Turbines, Compressors
Comex, Cairo
Siemens Wincc training ( 5 days) Siemens training center, Cairo
Siemens step 7 basic level training (5 days) Siemens training center, Cairo
Siemens step 7 advanced level training Siemens training center, Cairo
Hazard area classification (5 days) Alexandria University Faculty Of Engineering , Alexandria
Human resource management workshop (5 days) AFC training centerMicroprocessor applications industrial designs R&D
center, CairoPLC technologies Alexandria University
Faculty Of Engineering
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Computer control system Arab consulting engineers’ center
I/A Foxboro system Arab consulting engineers’ center
DCS systems Arab maritime academyNetworks (LAN) Arab maritime academyUNIX system Arab maritime academyHart technologies Arab maritime academyABB course 331A Advant controller AC series 400 certificate ABB, CairoABB course 351A operating station certificate ABB, CairoABB course 390A ABB safeguard & ESD systems certificate ABB, CairoWoodward Speed controllers certificate Woodward, CairoLeadership preparing leadership preparing
institute, CairoManagements skills for engineers Faculty of commerce,
AlexandriaModern managements
Faculty of commerce, Alexandria
Technical report Faculty of commerce, Alexandria
Network plus certificate Orascom, Alexandria A plus certificate Optima, Alexandria
Time scheduling Project procurement management Work Breakdown Structure WBS Monitoring and control analysis Earned Value Management EVM Project supply chain management Contract implementation Microsoft project Cost estimating
ABB Advanced Controller 410, 450, 800 DCS System Honeywell Experion C300 EPKS DCS System HIMA ELOP II H51R ESD System Siemens S7 PLC Siemens PCS7 DCS Siemens WIN CC VOITH Turcon DTn speed control system Bently Nevada 7200 & 3300 & 3500 vibration system
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Given A lot of lectures in the following subjects for Engineers and Technicians
Vibration systems measurements & instrumentations Bently Nevada
Networking system & Field networking systems
Field instrumentations ( FFB, HART, ma) Boilers control Steam drum control Combustion control Speed control Steam Turbines Control
Professional in PCs Hardware Maintenance, Troubleshooting and Installations.
Professional in PCs Software Windows Administrator, Microsoft Office, Adobe professional , Utilities & Tools, Word, Excel, Power point , Photoshop,………etc.
Professional in Networking & IT LAN, Hardware, System Administrator.
Arabic Native language. English Fluent; read, write, and speak
Dr. Engineer AMR MOSTAFA MAHMOUD ARAFA website : http://www.dr-eng-amr-arafa.branded.me LinkedIn : https://www.linkedin.com/in/drengamrarafa
Email : [email protected] Skype ID : engamrarafa
phone & whatsApp : 00201098588552 Dated : Monday, June 22, 2015