05 productrange fibers english 26.09.05 - jp-plus · 80% tm 5000, 6.7 dtex, vario 3 20% ka 140, 4.2...

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1 EMS-GRILTECH Product Range Fibers All rights reserved, Copyright EMS-CHEMIE AG

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Page 1: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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EMS-GRILTECH

Product Range FibersAll rights reserved, Copyright EMS-CHEMIE AG

Page 2: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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GRILON Product Range Fibers

• Overview short presentation:

• Fiber characteristics- Polymers - Staple- Count - Crimp- Cross-section - Heat setting

• Products by application field- PMC- Technical- Apparel

Page 3: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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Polymers by EMS-GRILTECH

• PA 6 different viscosity• COPA m.p. 115° C / 135 °C• COPES m.p. 150° C / 170 °C • PA 66 for BICO• PA 12 different viscosity• PA 610 different viscosity• PA 612 different viscosity• BICO combination of polymers

Page 4: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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19 µm

27 µm

35 µm

44 µm

50 µm

58 µm

70 µm

87 µm

106 µm

13 µm

125 µm

150 µmCount / Diameter PA6

140 dtex

100 dtex

67 dtex

44 dtex

302217116.73.1

1.7

200 dtex

Page 5: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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Profile, Cross-Section

round flat

concentric eccentric side by side

Monocomponent

Bicomponent

Page 6: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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Standard Staple Length

[dtex] 38 43 51 60 80 90 100

140

vari

o 2

vari

o 3

vari

o 4

1.7 X3.1 X3.3 X X4.2 X X5.5 X6.7 X X X8.0 X11 X X17 X X22 X X30 X X44 X X67 X

100 X X140 X200 X

Stapel [mm]

Page 7: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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Vario Staple Length

020406080

100120140160180

Sta

ple

[m

m]

1 51 54 82 103

2 56 72 87 132

3 62 86 103 137

4 68 102 118 154

5 123 160

vario 2 vario 3 vario 4 vario 5

Page 8: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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Crimp Shape

- 3D, all counts available

- low, medium, high crimp

- 2D, 17-200 dtex available

- low, medium, high crimp

Page 9: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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Crimp Level

Crimp-Shape

Crimp-Level low medium high low medium high

Name / Type TM 5010 TM 5000 TM 5020 TM 5030 TM 5040 TM 5050

3.1 dtex 7.54.2 dtex 7.06.7 dtex 6.5 7.511 dtex 6.0 7.017 dtex 4.0 5.0 6.0 7.0 8.0 9.022 dtex 3.5 4.5 5.5 7.0 8.0 9.030 dtex 4.0 5.0 4.5 5.544 dtex 4.0 5.0 4.0 5.5 7.567 dtex 3.5 4.0 4.8

100 dtex 3.5 4.0 5.5140 dtex 4.0200 dtex 3.0

[ Bows / cm ] [ Bows / cm ]

3D 2D

Page 10: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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Heat Settings

Name, designation shrinkage Felt behaviour

• TN; Non set 6 -12 % compact felt

• TM; Medium set < 3.5 % good recovery

• TS; Super set < 2.5 % excellent recovery

Page 11: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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GRILON Product Range Fibers PMC

Abrasion Resistant Fibers for

Paper Machine Clothing

Page 12: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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PMC, PA6 Fibers

• Medium set, 3D-Crimp• TM 5000 medium crimp 3.1 - 100 dtex• TM 5010 low crimp 17 - 22 dtex• TM 5020 high crimp 6.7 - 44 dtex

• Medium set, 2D-Crimp• TM 5030 low crimp 17 - 67 dtex• TM 5040 medium crimp 17 - 200 dtex• TM 5050 high crimp 17 - 100 dtex

Page 13: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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PMC, PA6 Fibers

• Non set, 3D-Crimp• TN 5000 medium crimp 4.2, 14, 17 dtex

• Super set, 3D-Crimp• TS 5021 high crimp 6.7 - 44 dtex

Page 14: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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PMC, Flat Fiber TM 5100, PA635

µm

18 µ

m

11 dtex

11 dtex

54 µm

....for a flat and durable felt surface

Page 15: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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PMC, Flat Fiber TM 5100, PA6

• TM 5100 medium crimp 6.7 - 22 dtex

Page 16: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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Cross section, Felt after 100 nips (150 kg/cm)

....for new aspects in drainage

PMC, Flat Fiber TM 5100, PA6

Page 17: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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Side View Cross-Section

sheath:COPAm.p. 135°C

core:PA 6m.p. 220°C

PMC, Bicomponent Fiber, BA 140

Page 18: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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PMC, Bicomponent Fiber, BA 140

• Core / Sheath; PA6 / COPA; m.p. 220°C/135°C C/S

• BA 140 8 dtex, 60mm 50/50

• BA 140 17 dtex, 80mm 60/40

• BA 140 30 dtex, 80mm 60/40

• BA 140 67 dtex, 80mm 60/40

EMS-GRILTECH your Partner for Special Fibers

Page 19: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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PMC, Fusible Adhesive Fibers, COPA

• COPA; m.p. 135°C

• KA 140 4.2 dtex, 51/100mm

• KA 140 11 dtex, 80mm

Page 20: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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PMC, Comparison BA 140 / KA 140

Page 21: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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PMC, Comparison BA 140 / KA 140

20% BA 140, 3.3 dtex, Vario 280% TM 5000, 6.7 dtex, Vario 3

20% KA 140, 4.2 dtex, 51 mm80% TM 5000, 6.7 dtex, Vario 3

Grilon BA 140, Bico-Fiber Grilon KA 140, Fiber

Page 22: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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GRILON Fiber Range for Technical Applications

Solutions for Technical Applications

Page 23: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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Technical, PA6 Fibers

• Yarns and Nonwovens• TN 2240 medium crimp 6.7, 17 dtex• M 369 medium crimp 3.3 - 6.7 dtex• M 371 siliconized 3.3 - 4.8 dtex

• Carpet• TM 2310 bl/rw low crimp 44, 67 dtex• TM 2320 bl/rw high crimp 17, 44, 67 dtex• TM 2330 bl low crimp 44, 67 dtex

Page 24: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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Technical, Fusible Adhesive Fibers

• COPA Fusible Adhesive Fiber

• KA 115 4.2, 11 dtex; m.p. 115°C• KA 140 4.2, 11 dtex; m.p. 135°C

• COPES Fusible Adhesive Fiber

• KE 150 5.5 dtex; m.p. 150°C • KE 170 5.5 dtex; m.p. 170°C

Page 25: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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Technical, Bicomponent Fibers PA6 / COPA

• Core / Sheath; PA6 / COPA; m.p. 220°C/115°C C/S

• BA 115 3.3 dtex, 51/80mm 50/50

• Core / Sheath; PA6 / COPA; m.p. 220°C/135°CC/S

• BA 140 2.2 dtex, vario2 50/50• BA 140 3.3 dtex, vario2 50/50• BA 140 8.0 dtex, 60mm 50/50

Page 26: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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Technical, Bicomponent Fibers; BA 3100

Core / Sheath, concentric

BA 3100

Side by Side

BA 3100 S/S

Sheath:PA 6m.p. 220°C

Core:PA 66m.p. 260°C

2. Half:PA 66m.p. 260°C

1. Half:PA 6m.p. 220°C

Page 27: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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Technical, Bicomponent Fibers PA66 / PA6

• Core / Sheath; PA66 / PA6; m.p. 260°C/220°CC/S

• BA 3100 2.2, 3.3 dtex 43/60 mm 50/50

• Side by Side; PA66 / PA6; m.p. 260°C/220°CS/S

• BA 3140 S/S 6.7 dtex 62 mm 50/50

Page 28: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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GRILON Product Range Fibers Apparel

Grilon fibers for light weight and softinterlining nonwovens

Page 29: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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TypType

Titer (dtex)Count (dtex)

FarbeColor

TransparenzLuster

Schnittlänge (mm)Staple length (mm)

1.7 rohweissraw white

halbmattsemidull 38

1.7 spinnschwarz / anthrazitblack spundyed / anthracite - 38

3.3 / 4.2 rohweissraw white

halbmattsemidull 60

M 369

3.8 spinnschwarzblack spundyed - 60

1.7 rohweiss / optisch aufgehelltraw white / opt. brightened

halbmattsemidull 38

1.7 spinnschwarz / anthrazitblack spundyed / anthracite - 38

3.3 rohweissraw white

halbmattsemidull 51

M 371

4.8 rohweissraw white

halbmattsemidull 60

Product Range Fibers Apparel

Page 30: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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Apparel, Interlining Fibers PA6

....a huge range of applicationsand solutions

Page 31: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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Notes

Page 32: 05 Productrange Fibers English 26.09.05 - JP-PLUS · 80% TM 5000, 6.7 dtex, Vario 3 20% KA 140, 4.2 dtex, ... • TM 2320 bl/rw high crimp 17, ... m.p. 260°C/220°C

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Information about EMS-GRILTECHEMS-GRILTECH worldwide:

Visit our home page at: www.emsgriltech.com

EuropeEMS-CHEMIE AGBusiness Unit EMS-GRILTECHReichenauerstrasseCH-7013 Domat/EmsTel. +41 81 632 72 02Fax +41 81 632 74 [email protected]

AmericasEMS-CHEMIE (North America) Inc.Business Unit EMS-GRILTECH2060 Corporate WayP.O. Box 1717Sumter, SC 29151-1717, USAToll free +1 877 367 83 23Tel. +1 803 481 61 90Fax +1 803 481 61 [email protected]

Edition 26.09.2005

All rights reserved, Copyright EMS-CHEMIE AG

AsiaEMS-CHEMIE (Asia) Ltd.Business Unit EMS-GRILTECH36, Kwang Fu South RoadHsin Chu Industrial ParkFu Kou Hsiang, Hsin Chu HsienTaiwan, R.O.C.Tel. +886 35 985 335Fax +886 35 985 [email protected]

JapanEMS-CHEMIE (Japan) Ltd.Business Unit EMS-GRILTECHOsaka Office, Umeda Shinmichi Bldg.1-1-5, Dojima, Kita-ku, Osaka 530-0003, JapanTel. +81 6 6348 1655Fax +81 6 6348 [email protected]