043-itp for water proofing (buildings).pdf
TRANSCRIPT
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Pearl GTL Project
LINDE ENGINEERING
Shell Project No: HP-3000-QAT Contractor Project No: 5887
Project Document Number: T- 4.318.705 Project Rev.: O Page 2 of 11
Purchase Order Number:
2MH127
Tag/Item Number(s): N/A
Unit(s): ASU
PCWBS: Z
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QATAR SHELL GTL PROJECT (PEARL) C2 AIR SEPARATION UNITS CONSTRUCTION
D O 22.12.08 Company Comments Incorporated SB EO AG CCI
C O 15.12.08 Issued for Company Comments SB EO AG ICC
B 08.11.08 Issued for Review SB EO AG IFR
A 25.10.08 Issued for Internal Review SB EO AG IIR
GAMA Rev.
Project Rev
Date Description Prepared
By Checked
By
Approved By
Status
No. No. ORIGINATOR
LINDEGINEERING AG
Document Title:
ITP FOR WATER PROOFING (BUILDINGS)
Contractor
Gama Qatar Co. W. L. L.
Document No. LOC470
GAM ITP QAC GTL 043 D
Org.
Code
Doc.
Type
Disc. Code
Geogr. Area
Seq.
No
Rev. No
Vendor Code
Project Document Number: T-4.318.705
Rev No: O
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QSGTL PEARL PROJECT C2 ASU Construction Works
Document No.: GAM-ITP-QAC-GTL-043
ITP FOR WATER PROOFING (Buildings) Date: 22.12.2008 Rev. D
S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item Activity Test Frequency Reference Document Acceptance Criteria Responsible Party Verifying Documents S X C A
T-4.318.705 Rev. O Page 4
1.0 METHOD STATEMENTS/PROCEDURES
1.1 Method Statements / Procedures Preparation
Prior to start of activity
Subcontractor Method Statements / Procedure
Project Requirements
QA/QC - I R R
2.0 MATERIALS CERTIFICATES
2.1 Verification of water Proofing Materials
100% T.4.234.582, DEP-
34.17.10.30 & As per project specification
Manufacturers Technical data sheet, certificates
QC Civil Inspector
GAM-QCR-QAC-GTL- 051
H R R
2.2 Storage and handling of Water Proofing Materials.
100%
T.4.234.582, DEP-34.17.10.30 & As per manufacturers recommendation
Temperature between 600F to 800F & air free
Site Engineer -------- I S S
3.0 INSPECTIONS
3.1
Environmental Conditions
a) Ambient temp.
100% T.4.234.582 & As per manufacturers recommendation
Not less than 600F & Not more
than 800F
QC Civil Inspector
--------- I S S
3.2
1) Surface preparation prior to application of water proofing membrane.
100% T.4.234.582 , DEP-
34.17.10.30- & Project Specification
T.4.234.582- Procedure for Building works
Site Engineer GAM-QCR-QAC-
GTL-166 I W S
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QSGTL PEARL PROJECT C2 ASU Construction Works
Document No.: GAM-ITP-QAC-GTL-043
ITP FOR PAINTING (Building) Date: 22.12.2008 Rev. D
S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item Activity Test Frequency Reference Document Acceptance Criteria Responsible Party Verifying Documents S X C A
T- 4.318.705 Rev-O Page 5
2) Application of ,
a) Slopped Screed
(AERCEL)
100% T.4.234.582 , DEP-
34.17.10.30- & Project Specification
T.4.234.582- Procedure for Building works
Site Engineer GAM-QCR-QAC-
GTL-009 I S S
3) Application of,
a) Bonding Adhesive(Sure-Seal 90-8-30A )
b) Vapour Barriers
c) Non-reinforced EPDM membrane (RUSS).
d) Sealant.
T.4.234.582 , DEP-34.17.10.30- & Project
Specification & ASTM D 4637
T.4.234.582- Procedure for
Building works & Manufacturers
recommendation
Site Engineer & QC
Inspector(Civil)
GAM-QCR-QAC-GTL-165
I S S
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QSGTL PEARL PROJECT C2 ASU Construction Works
Document No.: GAM-ITP-QAC-GTL-043
ITP FOR PAINTING (Building) Date: 22.12.2008 Rev. D
S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item Activity Test Frequency Reference Document Acceptance Criteria Responsible Party Verifying Documents S X C A
T- 4.318.705 Rev-O Page 6
3.3
In process inspection
a) Seam Fastening Plates
b) Splicing Cement application(EP-95)
c) Lap Sealant application
a) Visual Inspection
d) Adhesion check
T.4.234.582 , DEP-34.17.10.30 & Manufacturers recommendation
Manufacturers recommendation
QC Civil Inspector
GAM-QCR-QAC-GTL-165
I
W
S
3.4
In process inspection of final finishing of water proofing membrane.
a) Visual Inspection
d) Adhesion check
Manufacturers recommendation
Manufacturers recommendation
Site Engineer & QC Civil Inspector
GAM-QCR-QAC-GTL-165
I
H
W
-
QSGTL PEARL PROJECT C2 ASU Construction Works
Document No.: GAM-ITP-QAC-GTL-043
ITP FOR PAINTING (Building) Date: 22.12.2008 Rev. D
S. GAMA QATAR X. CONTRACTOR QC C. COMPANY A. THIRD PARTY (TPI)
I: INSPECTION / TEST R: DOCUMENT ISSUED/REPORT REVIEW S: SURVEILANCE H: HOLD POINT (Notification Required and Presence Mandatory). W: WITNESS (Notification Required but Presence not Mandatory)
Item Activity Test Frequency Reference Document Acceptance Criteria Responsible Party Verifying Documents S X C A
T- 4.318.705 Rev-O Page 7
3.5
Disposal of high risk wastes such as catalyst drums, chemical drums for first fill, sealant cans
100%
T.13.377.450-Construction waste
Management Procedure
Check & ensure in Hazard area
,flammable area any paint material
Site Engineer Visual I R R
3.6 Leakage Test 100% T.4.132.879 & Manufacturers
Recommendations No Leak
QC-Inspector (Civil) Visual I W W
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QSGTL PEARL PROJECT
C2 ASU Construction Works FORM NO:
GAM-QCR-QAC-GTL-009 CONCRETE POUR CARD Date :
Area Location & Type of Structure
Drawing & Rev No;
Quantity Reqd(m3); Slump(mm):
ITP NO:GAM-ITP-QAC-GTL - Rev -
Class of concrete;
Slump Flow(mm);
ITEMS TO BE CHECKED Inspection QC Status
Check for Ground Condition
Check for filling and compaction
Check Minimum blinding thickness as per drawing
Coating of blind concrete
Blinding concrete satisfactory and QC released for next activity
Steel reinforcement fabrication satisfactory as per drawing
Form work Erecting Satisfactory (Dimension,Cleanliness,oil and Support)
Anchor Bolts (see Separate survey Report) Embedded Items fixing Satisfactory (Elec/Mech)
All setting outs verified by the surveyor including Dimensions, Locating and Elevation.
Blowing with air compressor is Satisfactory
Pre pour Inspection Satisfactory
THE APPENDED SIGNATURE GIVES APPROVAL FOR THE PLACEMENT OF CONCRETE DETAILED ABOVE & QC HOLD RELEASED
ORGANISATION GAMA QATAR LINDE COMPANY
NAME
SIGNATURE
DATE
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GAM-QCR-QAC-GTL-051
C2 ASU PEARL GTL PROJECT
RAS LAFFAN INUSTRIAL CITY
MAR
(Material Acceptance Report)
Project: QSGTL PEARL GTL PROJECT MAR No.: Date:
Manufacturer:
PO/Subcontract Number :
Description of the Proposed Material:
QTY: Nos:
Note:
Involved Discipline:
Civil Mechanical Welding Instrumental
Civil / Buildings Mech. / Piping Electrical Others ..
Location & Usage of the Delivered Material:
Applicable Specifications & Technical Details:
Proposed material complies with applicable project specification Yes No
Attachments: Inspection Report Mill Certificates Others
Release Note Data Sheets
Comments:
Carried out By DATE NAME SIGNATURE
Accepte
d B
y GAMA REP.
VENDOR REP.
LINDE REP.
QSGTL REP.
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GAM-QCR-QAC-GTL-165
C2 ASU PEARL GTL PROJECT
RAS LAFFAN INDUSTRIAL CITY
Water Proofing(Buildings) Works
Check List
Subcontract Ref.: Report No.:
Item Description: Date:
Item Location/ Area: ITP No.: GAM-ITP-QAC-GTL-
Subsystem: Test Code No.:
Ref. DWG / Docs:
Used Measuring and test equipment ref. (if applicable):
Check the following:
Item
No.
Description QC Inspector
Initial Date
1. Cleaning of top surface ( after screed concrete)
2. Sure-Seal(Balck-060)
3. 6RUSS membrane fixing
4. Splicing Cement (EP-95) & Sure Seal application.
5. EPDM membrane application (1.52mm thick).
6 Lap Sealant application
7. Seam Fastening Plates fixing
8. Cleaning the top surface of the water proofed area.
9. Leak Test
10. Final check for hand over
The above water proofing Installation has been Satisfactorily completed in accordance with the Drawings& Specifications.
ORGANIZATIONS NAME SIGNATURE DATE
Accepte
d B
y
THIRD PARTY REP.
GAMA REP.
LINDE REP.
QSGTL OR its PMC REP.
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QSGTL-PEARL GTL PROJECT
C2-ASU-Construction Project
Inspection Form for Surface
Preparation(Buildings)
GAM-QCR-QAC-GTL-166 GAM-ITP-QAC-GTL- Rev.
Date :
Location Bldg/Area:
Drawing No:
Item Details of Activity Remarks
Sign off will Confirm Released to Next activity
GAMA QATAR LINDE QSGTL or its PMC
Name
Signature
Date
GAM-QCR-QAC-GTL- 166