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18.10.2007 © 2007 IBM Corporation Chemical and Petroleum Solution Architecture IIF – Information Integration Framework Ronald Montgomery IBM World Wide Industrial Solutions October 2007

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Information Integration Framework for Chemical & Petroleum IndustriesIIF – Information Integration Framework
October 2007
Chemical & Petroleum Integration and Information Framework
A common model based access method where information for production operations is easily and transparently accessible across multiple assets & facilities and work processes in the context of production and operation equipment, relevant operational events and transactions.
Context based information is the basis for performance analysis, improvement real time information based decision support processes and other work process efficiency improvements…. Businesses need an effective way to measure and analyze process/production performance in the context of installed equipment base.
Today many different applications are deployed across the enterprise at both the business and production levels to manage and record operations performance. Each application instance has its own unique reference and data model.
Cross location and cross work process transactions and events are not captured in the context of equipment configurations or production relevant events. Views are incomplete; analysis is sub-optimal and localized. Integrating additional facilities or introducing new functionality is difficult, time consuming and costly.
Our research shows that there is no fundamental commercial product or solution available today to address all of these problems.
SOA on your terms and our expertise
Chemical and Petroleum Integration and Information Framework
Key Functionality of an C&P SOA based Integrated Framework
Provide a standards based Model and enterprise taxonomy/ontology that yields Enterprise Name Space Management / Maintenance / Visual Access to Process Data, Documents/Specifications/Reports
Provision it as a Federated and Distributed On-line model allowing multiple methods for data access, model data location query via web services
Provide agile adapters i.e. Adapters that are Model Aware, supporting automated configuration and model updates from the “Systems of Authority”
Provide independent & rich client SVG based visualization to view query and represent document: reports, data specifications, and equipment, process variables
Provide a Services/Utilities to graphically configure/define & subscribe to the delivery of real time data, process events, and KPI’s
Provide adaptive process workflow, based on industry standards, that allows a means to Create and Customize and start Business Rules/Requirements within the frame work of the ISA95/88 activity models
SOA on your terms and our expertise
Chemical and Petroleum Integration and Information Framework
An Integrated Information Framework – Providing an efficient pipeline for real-time data transfer and analysis of data
Vendor
Vendor
Operator
IBM C&P Model Based SOA Integrated Manufacturing Solution Frame Work
Web-service enabled
OPC & WITSML/PRODML information mapped to an RSM, MeasurementValues, class
ISA S88/S95, ISO 15926, IEEE 61970/68 for asset and physical hierarchy representation
ISO 15926, & Mimosa, for asset life cycle management
Field 1
Field 2
HF: changed “…OPC for xml data transfer” to “information mapped to RSM MeasurementValues”. Changed “…for asset representation” to “…for asset and physical hierarchy representation”.
Talking Points.
Mimosa
Asset
Model
ISA-S95/88
augmented
model
WITSML/PRODML
Entities
Enterprise monitoring interface sees two tags with similar names but they are uniquely named and identified in the process models
Process
Tags
Local Process Models Federated to represent a
Single enterprise model name space
Refinery 1
Reference Semantic Model Objective
Implement-able reference semantic model that can be used by manufacturing companies (process industries, oil & gas, automotive, aerospace, etc.) to connect measurements, planning/scheduling, life cycle management, etc. throughout the enterprise
This is not a data model and does not constrain the way applications implement the information contained within the model. The RSM facilitates the exchange of information (implement-able exchange model)
The RSM provides a single enterprise hierarchy that models process equipment, measurements, and document connectivity for visualization
Essentially answer the Open Operations and Maintenance model requirement
SOA on your terms and our expertise
Chemical and Petroleum Integration and Information Framework
Participants
OAGi CTO– Dave Connelly
OLF – Thore Langeland/Magne Valen-Sendstad
DOW – Russ Dickinson (Chief Manufacturing Architect)
SISCO – Herb Falk (Solutions Architect)
IBM – Lorenzo Childress (Solutions Architect)
The Reference Semantic Model
SOA on your terms and our expertise
Chemical and Petroleum Integration and Information Framework
Work Progress on the Reference Semantic Model, RSM Has Been Submitted to the Various Standards Committee for Review and Approval
ISA 95/88, - Harmonization to link Important standards into a Base Model representation to provide complete view of any enterprise from top to bottom. Internal representation of equipment measurement instances and documents, report, specs, etc
Identified ISA95/88 Standards disconnects and ambiguities and enhanced the vertical linkage between them for a seamless on-line process equipment and measurement instance representation.
Added the use of enumerations based on core components rather the strings (no free form data types) Note Enumeration is the key to enterprise enforcement and utility
Added a defined measurement type, standardized on SI formats
Added OPC quality characterization to the measurement type
Added a general document class that is decomposable and can be queried
Generalized the physical site hierarchy and the generalized location of entities within the that hierarchy
Added Equipment Connectivity to support visualization -> Can use the model as installed P&I Diagram
Added Electrical Transmission & Distribution (Power Measurement, Breaker location, etc)
Added links to the MIMOSA standard for representation of assets (Adds Maintenance life cycle tracking capability to the model representation)
Added Multiple languages
Enabled Model Base Case to Industry to Company instance tailoring/extensibility while keeping the contributing model standards sacrosanct/pure (i.e. no new standards just linkages and extensions defined though enumeration)
SOA on your terms and our expertise
Chemical and Petroleum Integration and Information Framework
The Specifc Upsteam Challenge
applications
Corporate target to standardize processes and applications for management and operation of the installations
An IT architecture supporting a fast and cost-efficient rollout of standardized applications and processes a prerequisite
Must integrate and cooperate with many ongoing projects
*
*
IMS Pilot
BUSINESS GOAL:
To improve management information and decisions through the incorporation of “real-time” operational data captured in “historian” applications automatically into reporting and analytical applications AND to improve connectivity across participating organisations and systems by conformance to industry standards.
TECHNOLOGY GOALS:
To deliver an infrastructure enabling the integration of multiple publishing “Historian” applications to consuming subscribing applications specifically reporting applications and potentially analytical applications e.g. planning & monitoring
To deliver this capability based on specific industry standards for data format and model driven semantic standards specifically OPC, PRODML & ISA S88/S95
PROOF POINTS:
The IMS data shall appear to the users and applications in the same and standardized way, irrespective of differences in user environments such as control rooms offshore or at plant, collaboration rooms onshore, vendor or governmental locations, or office locations using the office network
The IMS data shall be structured so that data flows easily through system interfaces and the users effectively can utilize data for calculation, analysis, monitoring and reporting.
MILESTONES & TIMELINES:
Pilot completion in November
SOA on your terms and our expertise
Chemical and Petroleum Integration and Information Framework
Pilot Targets
Develop a Real-Time Integration Solution (RTIS) based on the TAIL F0 Common Integration Architecture, IBM’s Information Integration Framework and relevant ISA & ISO standards
For standardized access to information in Statoil’s various IMS applications
Ensure and verify that the solution delivers the following capabilities:
Enterprise-wide name space and naming convention that is unique and that is based on industry standards ISO15926, ISA 88 & 95 and Mimosa
Design and creation of asset models and model instances
Mapping / management functions supporting configuration and model updates from the DCS and upwards
Maintenance, persistence and quality control of data
Verify value and functionality through testing of solution on Statoil assets in accordance with selected use cases and tools
Statfjord A and Gullfaks B
*
Main functionality - Overall architecture
y
Maintenance
Supervisor
Maintenance
Supervisor
Plant
Engineer
Plant
Engineer
Plant
Supervisor
Plant
Supervisor
Plant
Operator
Plant
Operator
Quality
Engineer
Quality
Engineer
-
Architecture
(detailed)
SOA on your terms and our expertise
Chemical and Petroleum Integration and Information Framework
Physical Infrastructure
Platform A
Platform B
KM DCS
ABB DCS
A Chemical Company Example
DCS
Tech
SOA on your terms and our expertise
Chemical and Petroleum Integration and Information Framework
Packages and main components (Architecture view)
Integrated Information Framework (IIF)
Reference Semantic Model (RSM)
1. Model Manager (Model Repository, Model explorer, Info Loc Resolution)
2. Model aware OPC Server and OPC Client adapters
3. Enterprise Model adapter
HF: changed to overlay RSM
Need to explain that HSDA and TSDA are IEC Interface standards based upon OPC. Also need to explain GDA (Generic Data Access) is used to query model and model relationships.
HF: changed to overlay RSM
OPC
OPC uses vendor determined namespace for data
GID uses a namespace derived from the CIM for all data
HSDA - High Speed Data Access
TSDA - Time Series Data Access
GDA - Generic Data Access
Demo part
Visualization Attributes
Eclipse-like architecture
Does not poll for data update but subscribes to events
Easy to customize, extensible, and configurable
Provides basic tooling infrastructure
Can run inside Share Point and SAP portals !!!
Can run across WANS and Low Band Width environments
Can drive visualization on PDA’s, and iPhone, etc.
To provide a basic platform that can be used to build various browser-based tools
SOA on your terms and our expertise
Chemical and Petroleum Integration and Information Framework
Use Cases Being Done For Customers
Meta Model Creation, Model Instance Creation, Model Maintenance, and Measurement Instance Mapping
Configure the Instance Model Automatically
Access all Process Historian’s Data
Access all Distributed Control Systems
Access all PLC’s
Access by Siemens IndX and OSI PI Foundation to the RSM, and Process Visualizations
Visual configuration and subscription to Complex Events & Alarms Model Visualization, Model Maintenance, Web Service Definition,
RSM Model based P&ID Creation and Visualization
Microsoft and SAP Web Services Interface via Visual Subscription Service
SOA on your terms and our expertise
Chemical and Petroleum Integration and Information Framework
Chemical and Petroleum IIF Component Business Services
*
Chemical and Petroleum
Composite Business Services Components
User Interface Templates & Content
WebSphere Remote Server (bundles WebSphere Enterprise Service Bus and DB2 Enterprise Server Edition)
Rational Software architect
Tivoli System Auto. for Multi-platforms
IBM System Storage Area Network (SAN)
WebSphere ESB – CEP Feature Pack
Integrated Information Framework (RSM and Workbench)
RSM Store (SISCO UIB) *Partner Product
Enterprise Model Adapter, Key Adapter (GDA, TSDA, HSDA, Events)
C&P IIF Industry Content Packs
Industry Reference Semantic Instance Models
C&P integration Information Services (SISCO OPC Adapters)
Industry Message Models WITSM/PRODML OPC XML/UA
Industry Enablers
Extended Technical & Business Services
Common Industry Business Rules
Event & Alarm Aggregation CBS
Well Test CBS
Riser Test CBS
Gas Lift CBS
Key areas for Integrated Operations
Visualization and decision support
Roles and Responsibilities
Down hole flow sensors, multiphase rate meters
Ocean bottom and well seismic
Fast update of geo & reservoir models
Process optimization tools
Condition based maintenance applications
Redundancy
Chemical
Safe and reliable data and communication infrastructure
ESBESB
OSI PIOSI PI
RSA/ CIM Tool
Maintenance
Request
Maintenance
Request
Maintenance
Physical
MakeAndModel
0..n
Physical
MakeAndModel
0..n
Data Historian,
Intelligent/RFID Sensors
Role Based Visualization Interface