0203 contents...0203 introductionframes and beams contents 09 pallet racking shelves 13 pallet...

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02 Introduction

03 Frames And Beams

09 Pallet Racking Shelves

13 Pallet Racking Protectors

18 Anti-Collapse Mesh

20 Consenting And Compliance

22 Pallet Racking Audits

24 Cantilever Racking Systems

26 Raised Storage Platforms

28 Industrial Modular Shelving

30 Modular Work Benches

31 Modular Longspan Shelving

35 Plastic Storage Bins

42 Pallet Racking Relocation

PRS catalogue 1

Everything, in its place

Whether you need to expand your range, improve space efficiency, or custom-build a whole new warehouse the team at Pallet Racking Solutions is here to help you. We will design, supply, deliver and install a quality pallet racking and warehouse storage system to suit your exact needs.

Well-designed pallet racking maximises valuable warehouse space and increases access, efficiency and selectivity of your stock handling. Our objective is to provide you with safe racking that best supports the success of your business.

We pride ourselves on our reputation for finding an innovative solution to every storage need. Our customers appreciate our commitment to providing first-rate service and keeping them informed every step of the way. We can provide you with an end-to-end service including design, consenting, supply, installation and maintenance. We’ll also de-install, store and relocate existing racking.

PRS is privately New Zealand owned and operated, large enough to provide you with great buying power but small enough to adapt to suit your requirements.With a team across New Zealand we can help you get everything in its place.

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FRAMES ANDBEAMS

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Key Features• Base plates and uprights in Q345 steel,

heights available up to 11.5 metres

• Components or complete systems – we stock a range of sizes and can produce what you need

• Two styles of racking available, compatible with others in NZ:

– PRS “Coffin Style” Connection 76.2mm (Compatible with HPI, Capital, CD)

– PRS “Teardrop” Connection 75mm (Compatible with Victor & Capital Victor)

• Galvanised and powder coated options

Accessories• Baseplates to allow additional support and

enable frames to be bolted to the concrete

• Seismic or heavy duty baseplate used specifically for the geographic location of your facility

• North/South or East/West facing baseplates to best fit your material handling equipment requirements

• Splice kits enable you to utilise your existing pallet racking and add additional beams to realise an increased frame height

• Post and row protectors reduce damage caused by impact loads and extend the life of the frame

• Anti collapse mesh protecting your staff from falling products

Common specifications

Frame size Post width Post depth Post thickness

90mm x 70mm frame 90mm 70mm 2.0mm

100mm x 95mm frame100mm 95mm 2.0mm

100mm 95mm 3.0mm

100x95 frame upright section

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PRS ‘Coffin’ style post PRS ‘Teardrop’ style post

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Specifications of common beam sizes

Length (m) Height (mm) Kg rating per pair

1.37 120 4000

1.8 120 4000

2.4 120 3400

2.7 120 2686

2.743 100 1700

2.743 120 2550

2.743 160 4000

3.2 140 2746

3.6 120 1250

3.8 120 1375

Key Features• We stock a large range of heights and

lengths and can supply any size

• Beams are mid-welded for superior weight bearing ability

• Top weld beams for top of frame position

• 50mm wide box beam has 2 x interlocked “C” Sections for added strength

• Galvanised beams available

• Pallet support bars

• Variety of powder coated colours available

Accessories• Safety clips to fix beam securely to frames

• Tailored to your space with wire mesh for extra safety

• Support bars

Two interlocked “C” sectionsPowder coated box beams

Box beam with wire mesh shelving

Large stock of box beams available

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Step beam cross section

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• Perfect for pick level operations

• We stock a range of heights and lengths, and can supply any size

• Beams are mid-welded for superior weight bearing ability

• Supplied with safety clips

• Variety of powder coated colours available

Accessories• MDF or wire mesh shelving

Step beam with MDF shelving Step beam with wire mesh shelving

Large stock of step beams available

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Shuttle Racking System

Double Deep Pallet Racking

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Pallet Live Storage

Drive-In Racking

Selective Pallet Racking• Various heights and beam lengths

• A number of widely used configurations

• Accessories improve safety & protect racks

Double Deep Pallet Racking• Pallets stored 2 deep – less distance for

the fork-lift truck to travel

• Greater use of space by reducing the number of aisles

• Not suitable for rapid stock rotation – first pallet in is the last one out

• Increased storage capacity

Drive-in Racking• Used for high density storage

• Suits a low number of product lines and low stock rotation

• MHE drives in to load or retrieve pallets

• Ideal for cold or chilled storage and bulk storage applications

Gravity Flow Racking• High density, dynamic storage system

• Allows First In / First Out product flow

• Eliminating all but entrance / exit aisles

• Integrate to an automated storage system

• Ideal for high volume or expiration date sensitive inventory

Shuttle Racking System• Fully programmable deep lane storage

and retrieval system

• Electric shuttle cart runs on rails

• High density and low cost storage option

• First In/First Out & First In/Last Out options

Pallet Live Storage• Pallets are stored on sloping roller

conveyor tracks

• First In/Last Out stock rotation

• Efficient, dense form of storage

• One loading face and one retrieval face

Considerations:• Product weights• Council consent requirements

• Material handling equipment • Aisle width

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systems are designed and independently tested to meet the stringent Australian Standard AS4084:2012.

This strength and load bearing capacity testing offers peace of mind that your warehouse storage will not only support your business, but keep your people safe and your stock protected. Every component is built and installed to withstand and conform to New Zealand’s challenging seismic environment and regulations.

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PALLET RACKING SHELVES

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ESWire mesh shelves are incredibly strong with a zinc plated finish for long lasting durability in dry or refrigerated environments.

Accessories• Vertical dividers – Ideal for creating sections within your bays, clip dividers are easy

to set up. Dividers can be made to run front-to-back or left-to-right, depending on your specific storage needs.

Specifications Key features Applications

Length to match any beam length

Four in-welded pallet support bars per shelf

Non-palletised loads

Width to match any frame dimension

Holds up to a 1,000kg uniformly distributed load per shelf (2 shelves per beam level)

Irregular sized pallets

Waterfall fit to beams for safe and secure positioning

Improves light and airflow. Don’t attract moisture

Boxes

Improves fire safety by allowing for sprinkler access

Loads not deep enough to sit on beams

Reduces dust build up Small sized pallets

Easy to install

In-welded pallet support bar Vertical dividers

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Pallet support bars

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MDF shelves are a cost-effective solution that will fit any size configuration. The solid surface prevents small items falling through shelves.

Accessories• Shelf support bars – Provide additional support to MDF shelving for heavy loads

• Pallet support bars – Allows storage of pallets which are not deep enough to fit on standard rack frame depths while providing additional support to standard pallets. Use two supports per pallet position.

• Z Clips – Securely fix MDF shelves to pallet racking box beams


Length up to 4m per sheetAny size configurations achievable

Pick levels in racking

Width up to 1350mm per sheet

Compatible with both box and step beams

Work bench

18mm, 25mm or 30mm thick Cost-effective solution Non-palletised storage

Doesn’t allow small items to fall through

Fabric storage

MDF shelves

Shelf support barsShelf support bars

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Sturdy and durable, yet lightweight, wire cages are invaluable when you need to store and move products in volume.


H890mm x D1000mm x L1200mm

Rust resistant galvanised steel construction

Protect products fromimpact damage

1 tonne capacityFeet wrap around the base – no sharp edges

Take the place of pallets in certain applications

Stack up to 4-high – the container takes the weight, not the bottom pallet’s contents

Storing loose parts

Collapse for easy storage when not in use

Easy to keep clean to avoid contamination

MDF shelves

Wire cages

Wire mesh shelves

Collapses for easy storageCollapses for easy storageCollapses for easy storageCollapses for easy storage

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PALLET RACKING PROTECTORS

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Steel Post Protector Steel Post Protector for low beams

Look after your staff, your stock and your pallet racking. We supply and install a wide selection of post protectors, row protectors, safety barriers and bollards.

Steel Post Protectors

Specifications Key features

H400mm x D310mm x W160mm

Reduce damage caused by impact loads and extend the life of the frame

Wraps around the post providing full protection, essential for the safety and durability of the racking

Powder coated steel finish resists rust and scratches

Accommodates low beams

4 holes for screw anchors

Steel Rail Frame Protectors


Used in conjunction with Post Protectors these can be used for single or double rows. 1, 2, or 3 rails can be installed per pair of post protectors.

Ideal for areas of high forklift traffic

Powder coated steel finish resists rust and scratchesHeavy duty Channel Steel

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Steel Rail Frame Protector

This increases the life span of your pallet racking, lowers repair costs and creates a safer working environment for staff and visitors. We offer a range to suit your racking type and configuration.

Frame Protectors


Single frame: H600mm x L1100mmDouble frame: H600mm x L2100mm

Prevent forklift damage to end frames

Protects your single or double pallet racking rows


Pre-drilled holes for screw anchors

Plastic Post Protectors


H900mm x W70mm

Suitable for very narrow aisles and narrow beams

Attaches at any height

Cost effective and easily replaced if damaged by forklifts or palletised products

Can be used mid row with little impact on operating space

Frame Protectors

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Bollards


H1050mm x W200mm

Bollards protect against collisions, block vehicle access and increase site safety


4 bolt connection

Corner Protectors


H400mm x D150mm x W150mm

Ideal for locations with limited working space and high traffic volume

Protects the corners of the racking from damage caused by collisions

Anchored on both sides of the upright using 4 bolt connection


BollardsPlastic Post Protector Corner ProtectorCorner Protector

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Safety Barriers


Pedestrian Barrier: Size options: H600mm x length to fit. Lightweight steel

Forklift Barrier: Size options: H600mm x length to fit. Heavy duty steel

Segregate zones between pedestrians and other traffic

High visibility

Gates available

Quick and easy installation

Sections can be easily replaced if damaged

Designed to absorb the impact and reduce the chance of ‘shock’ to the forklift driver

Retroflexion Loading Gate


H2200mm x D17000mm x L1650mm

Allow pallets to be moved to and from mezzanine floors and dock areas safely, eliminating the risk of falling

Side barrier panels and a double-sided gate which pivots, allowing access to only one side at a time


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Safety Barriers Retroflexion Loading GateRetroflexion Loading GateRetroflexion Loading Gate

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ANTI- COLLAPSEMESH

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Each panel uses 3mm thick wire in a 50x50mm grid

A universal bracket simply attaches to any frame

Warehouses

Standard size panel height (mm): 1000

Consistent wire thickness creates uniform strength and rigidity across large areas

Sectioning-off showrooms

Standard size beam lengths (mm): 1350, 1377, 2700, 2743

Self-supporting system uses stand-off brackets for maximum strength

Subleased areas in shared space

Standard size bracket depth (mm): 100, 200, 300

U-profile protects & strengthens edges of cut-down grids, preventing handling injury

Raised storage platforms

We can custom make to any size to fit existing or future pallet racking

Graphite grey powder-coated, or colour matched to your needs

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collapse mesh safety system. Essential for warehouse safety, this system uses wire mesh and brackets on new or existing installations. This product also provides a professional, safe and secure barrier between tenancies for subleased areas in a shared warehouse space.

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Things to consider:

• What’s the right type of racking for your needs? Consider your soil class, concrete floor specifications, seismic zone, the structural integrity of your chosen racking, and loading weights on beams/frames.

• Don’t forget to check out the above before you sign a lease or purchase a property – the state of the building will have significant implications for your racking.

• Greater profile components are required if your warehouse is in a challenging seismic zone. This may extend to seismic bracing.

• Fire Safety Reports and Emergency Lighting Reports also need to be completed as part of your warehouse building consent application.

• Most importantly, get some expert advice: it will save you time and money in the long run, and keep you on the right side of the law (and your insurer).

The bottom line

To avoid expensive mistakes, it pays to talk to a pallet racking specialist who can walk you through the consent application, and help you with your documentation, so you can be sure your installation will be Building Code compliant.

Pallet Racking Solutions’ comprehensive consenting process walks you through the stages. We will provide an evaluation by our racking design engineer, a sign-off of installations and coordinate Fire & Emergency Lighting Reports for submission to your local council authority.

CONSENTINGANDCOMPLIANCE

Pallet racking installations in New Zealand now require a building consent. We can complete your consent, including the documentation needed to ensure the installation will comply with the New Zealand Building Code.

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Pallet Racking DesignConsiderations

- Current & future needs- Future proof- Size of installation- Narrow aisle

- Material handling equipment

- Beam levels - Building design

Producer Statement 4 (PS4)Completed by the engineer after site visit

1 week to 1 month

1 day

Consent close out (by customer)

Step 1: Fire Report & Emergency Lighting Reports reviewed by the customer’s Fire & Emergency Lighting contractors, respectively. Any changes are for the arrangement and cost of the customer.

Step 2: Book final inspection with council.

Step 3: Compile Code of Compliance documents to give to council inspector (lodgement form can be completed online).

Step 4: Council Code of Compliance Processing.

Step 5: Make payment of the final invoice for Code of Compliance (estimated range $750–$850 +GST).

Step 6: Uplift final consent (can be completed via council link provided).

Additional costs may include the following:

• A Gap Analysis of current Fire Report and/or Emergency Lighting report if not available or outdated.

• Property File sourcing (if details are not held by the customer/building owner).

• GeoTech Soil class analysis (if details are not held by the customer/building owner).

• Concrete specifications at installation location (if details are not held by the customer/building owner)

Producer Statement 3 (PS3)Completed by the professional installation teams at PRS 1 day

InstallationAssembly of frames on-site or delivered pre-assembled Varies

Council Lodgement• 3 months, nationwide. Includes PS1, PS2, Fire Report • Emergency Lighting Report and Lodgement documents• Consent uplifted 3 months

Emergency Lighting ReportSpecific to the addition of racking at your facility 3 days

Fire ReportSpecific to the addition of racking at your facility 3 days

Producer Statement 2 (PS2)A peer review of the PS1 2 days

- Pallet weights- Profile, height & grade

of the racking steel

- Concrete specs- Seismic zone- Soil class

Producer Statement 1 (PS1) Factors 1 week

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PALLET RACKING AUDITS

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ITSPallet racking frames and beams can suffer

impact damage from forklifts. Living on our shaky isles means earthquakes are relatively common. To ensure the ongoing safety of your staff and your stock, we highly recommend a programme of maintenance and safety audits.

Perhaps you need to change beam levels to accommodate a change in inventory or there has been an increase in the weight of the products you are storing. Our audit includes an annual physical inspection, which may result in a recommendation for maintenance. We’ll check for any damage, supply any new components needed and quickly manage the installation to minimise your downtime.

This service provides invaluable peace of mind in areas of high seismic activity or following an impact from your material handling equipment.

When should you get a safety audit?

In terms of safety inspections to meet New Zealand’s Health & Safety legislation, there are no requirements for existing racking. However, if there’s an incident involving your existing racking, you’ll need to consider its occupational safety and insurance implications.

If there’s been a recent, significant earthquake in your region, first, make sure your team is safe. Then, if you can do it safely, make sure there are no unstable stock items at height. We also recommend a professional safety audit, to ensure your racking is still structurally sound following seismic activity.

What to expect during a safety audit?

Our team will do a visual inspection to identify any points of damage. They’ll check for correct loadings, and make sure your safety signs are in place and visible. You’ll then get a detailed written report highlighting any areas of damage and an estimate for any repairs needed.

This is a good time to look at proactive ways to optimise the safety and efficiency of your storage systems.

Is there any downtime?

Our crew will work around your operations to eliminate downtime. We also offer de-installation, relocation and storage options if you’re looking at moving premises temporarily or permanently.

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CANTILEVERRACKINGSYSTEMS

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Towers up to 10m high Available in powder-coated or hot-dipped galvanised finish (for outdoor storage solutions)

Storing long and heavy loads

Arm lengths up to 2m longDesigned and pre-punched for both single and double-sided tower use

Pipes, timber, steel

Load ratings up to 1500kg per arm

Adjustable heights and removable arms

Palletised goods

Extra arms and towers can be added

Removable pin on the arms acts as a stop to keep loose loads in place

Varying length items

Wire mesh shelves can be added

Highly modular

Incredibly strong allowing for extra heavy loads

Loads are easily accessible from the front

Powder coating in the colour of your choice

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Accessories:• Wire mesh shelving

Free up valuable space in your warehouse or yard and make picking stock fast and easy. Versatile cantilever racking is excellent for long or heavy loads such as pipes or timber, and items of varying length.

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RAISED STORAGE PLATFORMS

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Key features Applications Accessories

Provides additional work or storage space without having to change the building footprint

OfficesStaircases and access can be designed in line with your needs and constraints

Cost-effective method of increasing storage capacity in open plan areas

Storage Balustrades

Utilise valuable floor space and ceiling heights

Showrooms

Retroflexion loading gate - side barrier panels and double-sided gate which pivots, allowing access to only one side at a time

Highly flexible system design means it can be easily extended or relocated

Production areas Shelves can be incorporated in the design by using standard racking components

Sprinkler pipes, electrical cabling and staircases can be integrated very easily

Anti-collapse mesh to protect staff and stock from falling

TriBoard or steel floor options

Installing a raised storage platform over the top of your current operations is a more cost-effective option than extending the current floor area and a whole lot less disruptive. Pallet Racking Solutions consultants would consider weight rating, height clearance above and beneath the floor and ensure restraints and barriers are used to keep staff safe. We can arrange council consent if required.

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MODULAR INDUSTRIALSHELVING

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Option 1: H1829mm x D609mm x L1950mm

Adjustable shelves 20 & 40 foot container fit outs

Option 2: H2400mm x D609mm x L1950mm

Heavy duty step beams Garages

Pack includes 8 beams, 2 frames, 4 wire mesh shelves and 16 support cross beams

Up to 600kg loading capacity per shelf

Retail shelving

Extra beams and shelves can be added

Easily assembled Parts storage

Tough matt black powder-coated steel finish resists rust and scratches

Light industrial

Each rack comes in one box (85kg)

Sports clubs and schools

MDF shelf options available Barns and small warehouses

Industrial Racks are a heavy duty, stable structure with a strong welded frame. They allow you to add on bays to create more storage solutions with less cost on frames.

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Available in Longspan (best suited for office use) or Pallet Racking (for heavy duty industrial installations)

Computer stationsLouvred panel and bins for storage

Steel, MDF or wiremesh shelves

Despatch stations Extra shelves

Highly modular with various frame heights, beam lengths and shelf depths

Workshops Wheels and wheel locks

Split depths available Assembly stationsPlastic caps fit to the top of the frame for a safe finish

Easily moved on wheels Retail workbenchWire mesh backing to prevent items falling off

Strong 4 pin connection

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Sizes:

Frame Heights (mm) 900 1800 2100 2400 3000

Beam Lengths (mm)Beam level increments are 25mm

900 1200 1500 1800 2400

Shelf Depths (mm)MDF, Wiremesh or Steel

450 600 900

Collapses for easy storage

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MODULAR LONGSPANSHELVING

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effective, mid-range storage solution. It is easily assembled and light weight but can hold up to 800kg per shelf.

Flexible systemLongspan works in both industrial and commercial applications to fit into tight spots. Our flexible system allows you to grow as your business grows by simply adding to your existing frames and shelves.

Storage made easyPRS makes it even easier as the frames are delivered assembled so you simply need to slot the shelves into your chosen heights, no tools required! Or if you prefer we can also install your Longspan shelving for you, just tell us where and when. We supply plastic caps to fit the top of the posts for a professional finish.

Specifications

Frame Heights (mm) 900 1800 2100 2400 3000

Beam Lengths (mm)

Beam level increments are 25mm. The beam is a strong 4 pin connection to the frame

900 1200 1500 1800 2400

Shelf Depths (mm)

Choose from MDF, Steel or Wire Mesh

450 600 900

Shelf options• Steel – hygienic option, perfect for food and chiller storage

• MDF – doesn’t allow small items to fall through and is ideal for office files and fabric storage

• Wire mesh – improves light, airflow and sprinkler access while reducing dust build up

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MDF shelf

Modular design

Wire mesh shelf

Parts bins storage Work benches

Boltable baseplate

Steel shelf

Easy to install or modify

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Modular design – easy to install or modify

File storagePlastic caps fit the top of beams for a safe finish

Load ratings up to 800kg per pair of beams

Parts bins storage Wheels and wheel locks

All shelves are height adjustable with 25mm increments

Work benches (in any configuration shown in specifications details)

Anti-collapse mesh can be attached to the back

Beams include safety clips to prevent them from being lifted out

Retail showroomDividers can be installed providing further customisation

Shelving can be bolted to ground

Freezers/chillers

Range of shelf options and accessories available

Food storage and preparation

Range of colours available Tyre racking

Garment hanging

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Plastic caps Wheels & wheel locks

Anti collapse mesh Dividers

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PLASTIC STORAGE BINS

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Interlocking bins Bin dimensions

We stock a variety of different types of plastic storage boxes in a huge range of sizes, shapes and configurations to suit your stock storage requirements and utilise space brilliantly. We have a wide range of accessories available to allow you to customise your storage solution.Our interlocking bins can stack on top or interlock with each other to achieve tall and stable storage without shelves, saving space and keeping your warehouse in order.

Key Features• Open fronts for easy access and visibility for quick parts picking

• Can be connected horizontally from left to right

• Can be connected vertically via 4 plastic pillars

• Made from durable, lightweight high density polypropylene

• Waterproof, rustproof and UV resistant

ApplicationsSmall parts storage ideal for automotive, appliance, electronic and medical facilities

AccessoriesLabels and dust proof plastic covers

Stock code Dimensions Load capacity Qty/carton

GSL2515A L250 x W150 x H125mm 6kg 50 pieces

GSL2515B L250 x W150 x H125mm 10kg 40 pieces


GSL4520B L450 x W200x H180mm 20kg 12 pieces



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Sliding bins Sliding bin range

Stock code Dimensions Load capacity Qty/carton

GRK3109 L300 x W117 x H90mm 4kg 48 pieces








Key Features• Excellent space savers as bins stack on top of each other and slide backwards and

forwards to access contents

• Lots of reinforced ribs ensure strong stability

• Solid base and stacking edge for safe high stacking



ApplicationsWidely used in automotive, electrical, appliance and storage industries

Accessories• Plastic horizontal dividers for maximum space utilisation to fit W235mm or W117mm

• Dividers have labels for easy identification

• Label holders and dust proof plastic covers

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Stackable containers

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Stock code Dimensions Load capacity

GSW3215 L300 x W200 x H150mm 15kg

GSW4315 L400 x W300 x H150mm 25kg

GSW4322B L400 x W300 x H220mm 50kg

GSW4328B L400 x W300 x H285mm 50kg

GSW4328B lid GSW4328 flat cover lid –

GSW6422 L600 x W400 x H215mm 35kg

GSW6422B lid GSW6422B flat cover lid –

GSW6428 L600 x W400 x H280mm 40kg

Key Features• Flat container lid

• Barrier free handle makes it easy to carry or load

• Smooth inner walls and round angles reinforce the containers and makes them easy to wash

• Intensive bottom reinforcing to provide stability on rollers

• Stacking stable due to strong base and reinforcing bars



ApplicationsBulk storage bins

AccessoriesLids and dolly wheels

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Black powder coated Louvred Panel with bins

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Wall mounted bins

Key Features• Back hinge for mounting on louvred panels

• Stackable

• Open fronts provide easy access and visibility for quick parts picking



ApplicationsSmall parts storage

AccessoriesLabels and dust proof plastic covers

Black powder coated Louvred Panel with bins

Stock code Louvred panel Bins

GLP2721 L686 x H534mm12 bins L110 x W105 x H50mm12 bins L140 x W105 x H75mm6 bins L190 x W105 x H75mm

GLP3619 L915mm x H483mm

8 bins L140 x W105 x H75mm8 bins L190 x W105 x H75mm6 bins L220 x W140 x H125mm6 bins L270 x W140 x H125mm

Stock code Dimensions Colour

PK011 L110 x W105 x H50mm Blue

PK012 L140 x W105 x H75mm Red

PK013 L190 x W105 x H75mm Yellow

PK014 L220 x W140 x H125mm Yellow

PK015 L220 x W140 x H125mm Blue

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Collapsible containers

Nesting ContainersKey Features• Nestable

• Interlocking cover – open the lid without having to remove it

• Convenient to carry

• Empty container can be easily nested saving space

• One-time anti-theft lock system between top cover and short side

• Reinforcing bar increases load capacity

• Non-slip bottom – secure when nesting

or running on assembly line



ApplicationsSupermarket, food, medical, light industry

Collapsible ContainersKey Features• Fold down to between one quarter and

one third of their full size

• Light and easy to assemble



ApplicationsSupermarket, shopping mall, light industry, food industry

Stock size Dimensions Load capacity

GSZ6433 L650 x W440 x H330mm 30kg

Interlocking coverNesting containers

Stock size Dimensions Load capacity

GSN6141 L610 x W410 x H320mm 30kg

GSN6432 L690 x W430 x H320mm 30kg

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PALLET RACKING RELOCATION

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Pallet Racking Solutions end-to-end de-installation and warehouse relocation service will make moving your pallet racking and storage handling equipment as painless as possible. We’ll dismantle your current system, transport your racking nationwide, then set it up again in your new warehouse.

What’s involved in a warehouse move?

• Step 1: Visit current location We determine the size and the scope of the project and understand your warehouse work flow and what you want to achieve by the move.

• Step 2: Visit new premises We establish how to best maximise the usable storage space and create time efficiencies. Part of the process is to ensure the soil class, concrete floor specifications and seismic zone of the new warehouse are all taken into account in the new design. As well as the loading weights on beams and frames and the integrity of your existing racking.

• Step 3: Pallet racking plan All of the above factors are worked through by our designers and engineers and translated into a new pallet racking plan for your team’s approval.

• Step 4: Consenting process We start the consenting process with a PS1 Producer Statement. To understand more about what’s involved see our comprehensive consenting process.

• Step 5: De-installation We organise the move and start the de-installation of the racking. This can be done in stages to ensure that your warehouse is functional throughout the process.

• Step 6: Transport Once the first of the racking is down it can be moved directly to the new premises. PRS can project manage the transport to ensure everyone is working to the same time frames.

• Step 7: Installation Our crew will be on hand to receive the racking and start the re-installation in accordance with the approved plans. This process can be repeated several times (including after hours and weekend work if necessary) until all the racking is moved into its new home.

• Step 8: Restoration With all the racking gone we can then remove the screw anchors and restore your old warehouse floor to its original condition if necessary. With everything in its place the council consenting process is completed.

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Relocating or expanding within your existing facility

If you’re looking to relocate within your existing facility there’s a number of ways you can increase your pallet storage capacity, these include:

• Considering a narrow aisle option. Standard counterbalance material handling equipment often needs 3.5m, or greater aisle widths. However, Narrow Aisle Material Handling equipment can reduce this to 1.8m or less, effectively doubling your pallet storage capacity in the same location!

• Increasing the height of your existing racking with structurally sound splicing that can be consented by council.

• Selecting a new racking installation including an increased number of frames and/or beams and higher frame options.

Find the solution that suits you

It doesn’t have to be PRS racking that’s being moved, our team is familiar with all the products on the market and can sort you out regardless.

PRS also buy and sell second-hand racking, so if you find there’s some racking that no longer suits your needs we can buy it off you. And of course, we can help provide you with any additional new or second-hand racking or shelving you might need for your new warehouse.

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PRS catalogue 43

Contact us for more information and pricing:www.prs.co.nz | 09 239 1601 | [email protected]

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