02 acces_internal corrosion monitoring

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    INTERNAL CORROSION

    MONITORING SYSTEMS

    RETRACTABLE SYSTEM

    COUPONS

    SUPPORT EQUIPMENT

    Adress: Km 2 Va Refugio,

    Sede UIS, Guatiguar,

    Piedecuesta, Santander.Colombia.

    Phone Number: (57) (7) 6550807 / 6550809

    Fax: (57) (7) 6550808

    Mobile Number: 320 493 3263

    E-mail: [email protected]: http://corrosion.uis.edu.co

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    The low pressure screwed retractable system

    allows access to pressurized systems in order

    to intervene monitoring points under the

    following operation conditions:

    *Pressure: 1000 psi *Temperature: 250C

    With the installation of the low pressuresystem various coupons and coupon holders

    can be easily manipulated.

    The low pressure retractable system is made

    of AISI-SAE 316 Steel under the standard

    NACE MR-01-75

    For operation:

    Requires the use of the Retractor System

    For pressures lower than 100 psi the

    T-Handle can be used.

    LOW PRESSURE SCREWED RETRACTABLE SYSTEM

    FOR INTERNAL CORROSION MONITORING

    RETRACTABLE SYSTEM

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    RETRACTABLE SYSTEM

    LOW PRESSURE FLANGED RETRACTABLE SYSTEM

    FOR INTERNAL CORROSION MONITORING

    The low pressure flanged retractable system

    allows access to pressurized systems in order to

    intervene monitoring points under the

    following operation conditions:

    *Pressure: 1000 psi *Temperature: 250C

    With the installation of the low pressure system

    various coupons and coupon holders can be

    easily manipulated.

    The low pressure retractable system is made of

    AISI-SAE 316 Steel under the standard NACE

    MR-01-75

    For operation:

    Requires the use of the Retractor System

    For pressures lower than 100 psi the

    T-Handle can be used.

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    1.1

    1.2

    3

    2.5

    2.4

    2.3

    2.2

    4

    2.1

    1.3

    RETRACTABLE SYSTEM

    SECURITY SYSTEM AND SYSTEM COMPONENTS

    # Part Material/DimensionOperational Conditions

    Pressure Temp.1 Retractable System 1000 psi 250 C

    1.1 Upper Platen Stainless Steel

    1.2 Lower Platen Stainless Steel

    1.3 Threaded rod Stainless Steel

    2.1 Lock Nut Stainless Steel

    2.2 Packing Nut Stainless Steel

    2.3 Splint Bronze

    2.4 V-Packing PTFEBuna N

    2.5 Box Stainless Steel

    3 Nipple NPT sch 80 / 14 Coupon Holder Stick Stainless Steel / 45

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    The high pressure retractable system allows

    access to pressurized systems in order to

    intervene monitoring points under the

    following operation conditions:

    *Pressure: 3600 psi *Temperature: 100C

    With the installation of the low pressure

    system various coupons and coupon holders

    can be easily manipulated, besides a

    biocoupon holder can be integrated in the

    system.

    The high pressure retractable system is made

    of AISI-SAE 316 Steel, under the standard

    NACE MR-01-75

    RETRACTABLE SYSTEM

    HIGH PRESSURERETRACTABLE SYSTEM

    FOR INTERNAL CORROSION MONITORING

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    RETRACTOR SYSTEM

    The Retractor System is a mechanical device

    made of SAE 4140 Steel and aluminum, under

    the standard NACE MR-01-75

    Is a tool used for removal and insertion of

    coupons easily and securely during high

    temperatures procedures.

    This system can be joined with both the box of

    the retractable system and the coupon holderstick.

    SUPPORT EQUIPMENT

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    SUPPORT EQUIPMENT

    COUPON AND BIOCOUPON HOLDER CAP

    Biocoupons exposure system

    configuration

    Laminar coupons exposure system

    configuration

    The system for the pitting corrosion assessment allows to calculate maximum corrosion

    rate of a bare metal inside industrial systems.

    This device can be placed inside lines or storage tanks. It also requires exposure of

    metallic probes that are strategically located and have certain surface preparation in

    order to facilitate the deposition and establishment of microorganisms communities

    SYSTEM FOR THE PITTING CORROSION ASSESSMENT

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    COUPONS FOR CORROSION MONITORING

    The main purpose of the coupons designed by the CIC is

    the corrosion rate monitoring by gravimetric method.

    There are different coupon sizes and geometric

    distributions for the corrosion monitoring through

    electrochemical probes.

    The coupons fabrication material depends on the user

    needs or the environment aggressiveness, it is chosen

    taking into account the pipe system, particular interest

    or by advise of the CIC.

    The coupons are delivered inhibited, wrapped in paper

    and inside a waxed paper envelope and are individually

    vacuum packed.

    Corrosion Rate:

    Gravimetric coupons provide a quantitave measure ofcorrosion rate inside a monitoring system, in some

    cases the morphological deterioration can be associated

    to an specific agent.

    FLUSH DISCGRAVIMETRIC EMBEDDED

    COUPONS

    EROSION

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    COUPONS

    COUPONS FOR CORROSION MONITORING

    COUPON DESCRIPTION DIAGRAM TYPE DIMENSIONS

    Gravimetric

    Metallic test tube that allows

    material loss evaluation due to

    homogenous deterioration

    exposure inside a pipeline.

    Embedded

    The metallic test tube has holes

    with different sizes. The scalespresented in pipelines is the object

    of study with this coupon type,

    situation that can be referenced

    with the holes of the coupon.

    Welding

    Used for preferential corrosion

    studies due to the dissimilarity of

    the materials belonging to the

    welding joint. The area of study is

    nearby the welding spot.

    Flush Disc

    The coupon is located so it

    simulates the pipe wall. It is also

    used in multiphase flow, allowing

    damage differentiation on each

    phase thanks to a cascade

    distribution.

    Disc 7/8" x 1/8" x 5/16"

    Electrochemical

    Electrode used during

    electrochemical tests. Fabricated

    with the material needed forstudy, which works as an open

    circuit electrical terminal. The

    electrode is excited by an applied

    sign, in that way there can be

    obtained an answer from system.

    Cylindrical 1 x 3/16x R 4-40

    Side Stream

    Revolver

    3" x 3/4" x 1/8"

    3" x 1/2" x 1/16"

    Laminar

    Biocoupon 5/16"

    The biocoupon consists of a

    metallic piece with a surface finish

    of 0,003mm thickness. It is

    encapsulated inside an electrical

    insulating. It is is supposed to

    degrade by pitting corrosion

    and/or by biofilm formation.

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    Address: Km 2 Va Refugio, Sede UIS, Guatiguar,

    Piedecuesta, Santander.

    Colombia.

    Phone Number: (57) (7) 6550807 / 6550809

    Mobile Number: (57) (7) 320 493 3263

    Fax: (57) (7) 6550808

    E-mail: [email protected]

    Website: http://corrosion.uis.edu.co

    /corporacioncorrosion

    /corporacioncorrosion