02 acces_internal corrosion monitoring
TRANSCRIPT
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INTERNAL CORROSION
MONITORING SYSTEMS
RETRACTABLE SYSTEM
COUPONS
SUPPORT EQUIPMENT
Adress: Km 2 Va Refugio,
Sede UIS, Guatiguar,
Piedecuesta, Santander.Colombia.
Phone Number: (57) (7) 6550807 / 6550809
Fax: (57) (7) 6550808
Mobile Number: 320 493 3263
E-mail: [email protected]: http://corrosion.uis.edu.co
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The low pressure screwed retractable system
allows access to pressurized systems in order
to intervene monitoring points under the
following operation conditions:
*Pressure: 1000 psi *Temperature: 250C
With the installation of the low pressuresystem various coupons and coupon holders
can be easily manipulated.
The low pressure retractable system is made
of AISI-SAE 316 Steel under the standard
NACE MR-01-75
For operation:
Requires the use of the Retractor System
For pressures lower than 100 psi the
T-Handle can be used.
LOW PRESSURE SCREWED RETRACTABLE SYSTEM
FOR INTERNAL CORROSION MONITORING
RETRACTABLE SYSTEM
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RETRACTABLE SYSTEM
LOW PRESSURE FLANGED RETRACTABLE SYSTEM
FOR INTERNAL CORROSION MONITORING
The low pressure flanged retractable system
allows access to pressurized systems in order to
intervene monitoring points under the
following operation conditions:
*Pressure: 1000 psi *Temperature: 250C
With the installation of the low pressure system
various coupons and coupon holders can be
easily manipulated.
The low pressure retractable system is made of
AISI-SAE 316 Steel under the standard NACE
MR-01-75
For operation:
Requires the use of the Retractor System
For pressures lower than 100 psi the
T-Handle can be used.
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1.1
1.2
3
2.5
2.4
2.3
2.2
4
2.1
1.3
RETRACTABLE SYSTEM
SECURITY SYSTEM AND SYSTEM COMPONENTS
# Part Material/DimensionOperational Conditions
Pressure Temp.1 Retractable System 1000 psi 250 C
1.1 Upper Platen Stainless Steel
1.2 Lower Platen Stainless Steel
1.3 Threaded rod Stainless Steel
2.1 Lock Nut Stainless Steel
2.2 Packing Nut Stainless Steel
2.3 Splint Bronze
2.4 V-Packing PTFEBuna N
2.5 Box Stainless Steel
3 Nipple NPT sch 80 / 14 Coupon Holder Stick Stainless Steel / 45
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The high pressure retractable system allows
access to pressurized systems in order to
intervene monitoring points under the
following operation conditions:
*Pressure: 3600 psi *Temperature: 100C
With the installation of the low pressure
system various coupons and coupon holders
can be easily manipulated, besides a
biocoupon holder can be integrated in the
system.
The high pressure retractable system is made
of AISI-SAE 316 Steel, under the standard
NACE MR-01-75
RETRACTABLE SYSTEM
HIGH PRESSURERETRACTABLE SYSTEM
FOR INTERNAL CORROSION MONITORING
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RETRACTOR SYSTEM
The Retractor System is a mechanical device
made of SAE 4140 Steel and aluminum, under
the standard NACE MR-01-75
Is a tool used for removal and insertion of
coupons easily and securely during high
temperatures procedures.
This system can be joined with both the box of
the retractable system and the coupon holderstick.
SUPPORT EQUIPMENT
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SUPPORT EQUIPMENT
COUPON AND BIOCOUPON HOLDER CAP
Biocoupons exposure system
configuration
Laminar coupons exposure system
configuration
The system for the pitting corrosion assessment allows to calculate maximum corrosion
rate of a bare metal inside industrial systems.
This device can be placed inside lines or storage tanks. It also requires exposure of
metallic probes that are strategically located and have certain surface preparation in
order to facilitate the deposition and establishment of microorganisms communities
SYSTEM FOR THE PITTING CORROSION ASSESSMENT
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COUPONS FOR CORROSION MONITORING
The main purpose of the coupons designed by the CIC is
the corrosion rate monitoring by gravimetric method.
There are different coupon sizes and geometric
distributions for the corrosion monitoring through
electrochemical probes.
The coupons fabrication material depends on the user
needs or the environment aggressiveness, it is chosen
taking into account the pipe system, particular interest
or by advise of the CIC.
The coupons are delivered inhibited, wrapped in paper
and inside a waxed paper envelope and are individually
vacuum packed.
Corrosion Rate:
Gravimetric coupons provide a quantitave measure ofcorrosion rate inside a monitoring system, in some
cases the morphological deterioration can be associated
to an specific agent.
FLUSH DISCGRAVIMETRIC EMBEDDED
COUPONS
EROSION
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COUPONS
COUPONS FOR CORROSION MONITORING
COUPON DESCRIPTION DIAGRAM TYPE DIMENSIONS
Gravimetric
Metallic test tube that allows
material loss evaluation due to
homogenous deterioration
exposure inside a pipeline.
Embedded
The metallic test tube has holes
with different sizes. The scalespresented in pipelines is the object
of study with this coupon type,
situation that can be referenced
with the holes of the coupon.
Welding
Used for preferential corrosion
studies due to the dissimilarity of
the materials belonging to the
welding joint. The area of study is
nearby the welding spot.
Flush Disc
The coupon is located so it
simulates the pipe wall. It is also
used in multiphase flow, allowing
damage differentiation on each
phase thanks to a cascade
distribution.
Disc 7/8" x 1/8" x 5/16"
Electrochemical
Electrode used during
electrochemical tests. Fabricated
with the material needed forstudy, which works as an open
circuit electrical terminal. The
electrode is excited by an applied
sign, in that way there can be
obtained an answer from system.
Cylindrical 1 x 3/16x R 4-40
Side Stream
Revolver
3" x 3/4" x 1/8"
3" x 1/2" x 1/16"
Laminar
Biocoupon 5/16"
The biocoupon consists of a
metallic piece with a surface finish
of 0,003mm thickness. It is
encapsulated inside an electrical
insulating. It is is supposed to
degrade by pitting corrosion
and/or by biofilm formation.
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Address: Km 2 Va Refugio, Sede UIS, Guatiguar,
Piedecuesta, Santander.
Colombia.
Phone Number: (57) (7) 6550807 / 6550809
Mobile Number: (57) (7) 320 493 3263
Fax: (57) (7) 6550808
E-mail: [email protected]
Website: http://corrosion.uis.edu.co
/corporacioncorrosion
/corporacioncorrosion