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O HS AS 180 01
INTRODUCTION
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CERTIFICATIONS
ISO 9001:2008 (QUALITY)
OHSAS 18001:2007 (HEALTH & SAFETY)
ISO 14001:2004 (ENVIRONMENT)
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VISION, MISSION & VALUES STATEMENT
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Vision
“To be the company of first choice as reliable and complete precast solution providers in the gulf region”
Mission
“We manufacture complete range of precast concrete elements using latest technology, highly qualified and competent workforce to ensure quality and timely delivery to the
construction industry in UAE.”
Values • Customer Satisfaction:
Ensure that the commitments to customers are 100% complied without any deviations.
• Quality in Workplace: Maintain 100% quality in work at all areas and at all times.
• Delivery of Services: Timely completion of commitments internally at every stage of work.
• People Focussed: Fair and equal opportunities to all employees
• Continual Improvement: Feedback from all sources effectively used to develop continual improvement in all areas of work.
• Health & Safety and Environment: Follow safe & healthy work practices at all times to comply with the required legal and other regulations.
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QUALITY, HEALTH & SAFETY POLICY
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PRODUCT INFORMATION
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We at RAK Precast not only produce precast element, we also provide complete solution for all our customers through highly qualified and dedicated in-house design team. RAK Precast is located in Technology Park (Al Jazeera) with the plot total area covering 1.4 million sq. ft., of which our fully fledged production plant covers an area of 220,000 sq. ft. and is completely equipped with modern machineries and latest technologies imported from Germany and Belgium in order to provide the complete precast solutions for our customers. RAK Precast also analyzes its customer actual requirements and translates by means of design and technical services in compatible with the Customers budget and time frame. All the precast elements produced in our factory is processed with quality checks at all stages until it is handed over to our customer, as we always prioritize “Quality” and “Timely Delivery” in all our products and works. The superior quality precast products are mainly:
- Solid Concrete Products - Insulated Precast Panels - Pre-stressed Hollow Core Slabs and Walls - Pre-stressed Beams - Various Sizes of Panel - Staircase - Road Barriers - Bridge Barriers
The standard products currently under production are:
• Hollow Core Slabs 100, 120, 150, 200, 265, 300, 400 mm thick and can reach up to 600mm
Hollow Core Walls 100, 120, 150, 200 mm thick • Precast Columns, beams and foundations, etc. • Solid and Insulated Wall panels
RAK Precast is the only manufacturer in UAE who can produce 100 mm and 120 mm hollow core walls and slabs. Hollow core walls of 120 mm thick have been used recently as shoring walls in two projects in Dubai. This is considered as a new application in the local industry.
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PRODUCT INFORMATION: At RAK Precast, we Design, Manufacture, Supply and Erection of following precast elements: • Solid walls with all types of finishing (i.e. white exposed aggregates, acid itched,
sandblasted, grey cement finish etc.,)
• Insulated walls (i.e. white exposed aggregates, acid itched, sandblasted, grey cement finish etc.,)
• Beams
• Columns
• Staircase
• Foundations
• Manholes
• Water Tanks
• Road Barriers
• Bridge Barriers
• Decorative members
• Load bearing members
• Boundary Wall with Inbuilt Footings
• Pre-stressed Beams and Columns
• Pre-stressed Hollow-core Slabs and Walls Notwithstanding the above, as briefed in introduction, we are the complete precast concrete solution providers whom you can depend on all your requirements.
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Why We Recommend for Precast ? Here are some of the benefits we would like to highlight if selected precast works: • Fast and reliable
• You are free from environment issues
• Thermal and Energy Efficient
• Workforce requirements are less which is a major serious impact in the current construction industry
• Strength and Durability
• Design Flexibility as per Customer Aesthetics
• Casting, curing and testing done at the factory, which will make you free from cleanliness at your work area
• Only erection done at your premises
• Early completion of project and of course within your budget
• Early completion means, early operational of your project
• Low maintenance
• Excellent Fire, Chemical and Weather resistance
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Advantages of RAK Precast: RAK Precast as a complete solution provider in the precast industry holds the following capacity: • Production capacity of precast concrete slabs 600 m3 per day with 110 nos. of tables.
• Production of hollow-core slabs as 1800 m2 per day with 8 nos. of beds, where each bed covers the length of 150 m.
• Logistics area covers up to 1 million sq. ft. Assuming the production capacity and the logistics capacity, we produce all the elements immediately upon clearance from our customers and store all the produced elements in advance at our logistics area in order to ensure that the products are delivered to customers as per the time frame agreed. By this, we always ensure that all our customers are hassle free concentrating on the other parts of their project. Since all our products are manufactured inside the plant using all latest technologies such as rotating tables, central shifter for shifting tables, batching plant, flying buckets for pouring concrete, laboratory for all types of tests, etc., all our customers are assured that the final product delivered to them comply with their and local authorities requirements with utmost quality and safety. Our quality policy makes you also free to be reliable for your usage, where each element manufactured in our plant passes various quality checks at all stages until handing over of the product to our customers.
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Hollow-core Slabs and Hollow-core Walls: Hollow-core elements can be used as floor, roof deck systems, wall panels, shoring & retaining walls, boundary wall spandrel members, bridge deck units etc. which also creates ideal structural section by reducing the dead weight, whilst providing the maximum structural efficiency with the minimum applicable depth. RAK Precast manufactures Pre-stressed Hollow-core Slabs and Wall panels through slip-forming manufacturing system which is the most advanced technology available in the European market today. The hi-tech machine available at RAK Precast has been tailored to RAK Precast to provide the following types and sizes of slabs and walls: At RAK Precast the hollow-core slabs are casted in 150m long pre-tensioning beds equipped with automatic concrete pouring machine which places high strength with high degree of vibration and compaction. This bed is also developed with hot water underneath for fast curing and strength, hence the production and delivery commitment is achieved. We always ensure that our commitments to our Customers are kept as per quality and timely delivery. In order to confirm our commitment, our Quality Control department ensures that all the quality checks are satisfactory and can be released from the production plant. We also perform the final quality check prior to dispatch to reconfirm our commitment on quality.
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Other Precast Products: RAK Precast also offers the following products • Cladding Panels • Solid Panels • Sandwich Panels • Insulated Panels where the major advantages of these products are deemed to minimize the construction duration, distinctive finish, architectural effects, distinctive shapes. Our high quality products ensures a longer durability of the building when compared to cast-in-situ structures • Stairs Precast stairs gives a very safe access to floors during the construction, where it saves time and cost, since the shuttering and scaffolding works are eliminated. The major advantage of precast staircase is the smooth surface finish with high quality durability and does not require any additional finishing layers which are done in cast-in-situ. As all risers on flights are exactly the same height, precast stairs are therefore much more comfortable to walk on compared to most stairs cast-in-situ. Since all the preparatory and finishing works are done in-house, only erection works are done at site and ready to access immediately upon erection.
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FACILITY AND
PLANT STAFF INFORMATION
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PLANT STAFF SUMMARY
Designation Nos
Foremen / Leadman 16
Erectors / Chargehand 30
Operators 14
Welders 07
Carpenters 209
Steel Fixers 141
Mechanics 02
Masons 207
Fabricators 02
Riggers 04
Store Keeper 01
Lab Technician / Assistant 03
Watchmen 04
Helpers 101
Driver 10
Electrician / Plumber 05
TOTAL 756
EMAD ABDULLAH(Chief Executive Officer)
ABDUL KHALIK ABDULLAH(Deputy CEO – Administration)
Shakir Ellahi(Personnel Officer)
Abdu Samad(Personnel Officer)
Sarath Dev.(Admin. Asst.)
Lady Pearl D.(Admin. Asst.)
Grace Serquina(Admin. Sec.)
Rilwan Rahim(Doc. Controller)
Mohammad Arzo(Doc. Controller)
Mohamed Abdo(PRO)
Waleed(PRO)
Abdul Rahman(PRO)
Bernilyn Orbita(Receptionist)
Rehan Ghazanfar(Procurement Engr.)
Nelio Credito(Procurement Asst.)
Rutchelle ArañoSecretary
Fadi Joseph(Project Manager)
Marwan Madi(Sr. Proj. Engr.)
Surendran Pillai(Erection Engr.)
Ganesh Perumal(Site Engr.)
Syed Shahid(Land Surveyor)
non‐staff
Md. Shafeeq(Land Surveyor)
Arun Chand(Project Coordinator)
Shibu Thampan(Doc. Controller)
Naveed Ahmed(Accountant)
Sarah Dane(Accounts Clerk)HSE
Syed Qaisar(Safety Officer)
Alam Zeb(Safety Officer)
Md. Siddiq(Asst. Safety Officer)
Mathiyalagan(Sr. Estimator)
Aboo Thahir(Jr. Q.S.)
Biswajith(Draughtsman/QS Trainee)
Robe Dizon(Secretary)
Abdul Ansari(IT In‐Charge)
Muzafar(Software Dev.)
Md. Waqaas(IT Asst.)
Sateesh(Prod. Engr.)
Philip Chako(Prod. Engr.)
Pallab(Prod. Engr.)
Ashin Nazar(Jr. Prod. Engr.)
Masana Muthu(Q.S.)
Jayakumar(Q.S.)
Atiq Shafiq(Planning Asst.)
Joel Azur(Stockyard Spvr.)
Ammar(Garage Spvr.)
Bahadur(Asst. Garage Spvr.)
Das(Garage Asst.)
non‐staff
Monjurul(Logistics Asst.) –non‐staff
Warlito Mina(QC Engr.)
Bob Gica(QC Engr.)
Rajendra(QC Inspector)
Shabir Hussein(QC Inspector)
Arshad Ali(QC Inspector)
Naveed Khan(QC Inspector)Batching Plant(QC Engr.)non‐staff
Laboratory
PROJECTSPLANNING
Babar Aziz(Planning in‐Charge)
QUALITY CONTROL
Ahmed Hamid(QC In‐Charge)
ERP & IT
Renie Monteclaro(Maint. Engr.)
PRODUCTION MAINTENANCE
Mariano Espenilla(Structural Engineer)
Md. Waqaas(Detailer)
Sajid Mahmood(Draughtsman)
Faisal Mahmood(Draughtsman)
Qureishi(Detailer)
ADMINISTRATION& HR
PROJECTS MGMT.CHINNASSAMY SRINIVASAN
(Projects Mgr.)
ACCOUNTSBHARAT DOYAL
(Accounts Mgr.)
ESTIMATIONDEPT.
ENGINEERING“Precast Projects”
AHMED SMMOUR(Business Development Mgr.)
Jalapathy(Doc. Controller)
Mahmud Hasan(Doc. Controller)
Ibrahim Abdou(Structural Engineer)
Egbert Macalino(Architect)
Md. Sadiq(Detailer)
Md. Odeh(Detailer)
Basim Alakhaal(Detailer)
Adonis Aguimbag(Draughtsman)
Nanu Raju(Draughtsman)
Didarul Alam(Draughtsman)
BILAL HAMED(Commercial & Technical Mgr.)
FAWZ ABDULLAH(Admin. Asst. Mgr.)
Mukesh Kumar(Procurement Asst.)
PROCUREMENT
Said Issa(Storekeeper)
STORE
FAWAZ ABDULLAH(Q.A. & Cost Control In‐Charge)
QUALITY ASSURANCE& COST CONTROL
MAZIN MUNEF(Asst. Prod. Mgr.)
PRODUCTIONGARAGE
MUSTAFA ABDULLAH(Garage & Trans. Mgr.)
ENGINEERING“Turnkey Projects”
HASSAN EL MAOUED(Asst. Eng’g. Mgr.)
COST CONTROL
Cost Control Engr.
QuantitySurveyor
LOGISTICSMUSTAFA ABDULLAH(Logistics In‐Charge)
RAK Precast ProjectsClient: M/s Musandam Rock LLCProject: Manufacture and Supply of Precast Solid Concrete Elements
OHSAS 18001
Boundary Wall Projects
Project Name: Attieh Steel Office Block & Warehouse Sheds at JAFZA, Dubai
OHSAS 18001
Project Name: Const. of Boarder Center for Defense Ministry at Dibba, Fujairah
Project Name : Design, Manufacture, Supply and Installation of Precast Boundary Wall for G+1 Girls School (Cycle-2) at Al Rashidiya, Dubai
Project Name: Solid Precast Boundary Wall for Umm Al Quwain General Hospital at Umm Al Quwain
Boundary Wall Projects
Project Name: Boundary Wall for DEWA at Al Ghusais, Dubai
OHSAS 18001
Project Name: Dolphin Steel Factory Proposed Precast Boundary
Wall at Ghayl Industrial Area Rakia, RAK
Project Name: RAK Precast Boundary Wall at RAK Free Zone, Ras Al Khaimah
Project Name: Design, Manufacture, Supply & Erection of Boundary Wall at Jazeera Al Hamra, RAK
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REGISTRATION DOCUMENTS
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RAK Precast FZC
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OTHER EMIRATES REGISTRATION DOCUMENTS
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CUSTOMER’S TESTIMONIALS
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