· june 2012 the canadian business journal 3 new millennium iron iron will ... a $50 million...
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nEw mIllEnnIUm Ironwww.nmliron.com
2 eNeRGY & ReSOURCeS � New Millennium Iron
New Millennium Iron02
3JUNe 2012 � The Canadian Business Journal
Iron wIllNew Millennium IronThough it is still a “small” junior miner, New Millennium Iron has heavyweight backing, huge resources and big production goals. 02
EnErGY & rESoUrCES CB
4 eNeRGY & ReSOURCeS � New Millennium Iron
From ItS BEGInnInGS as a capital pool company
in 2003, New Millennium Iron has grown into an
emerging producer controlling one of the largest
iron ore resources in the world – the Millennium
range, a 210km long taconite belt in eastern
Canada.
The company’s direct shipping ore (DSO)
project in partnership with Indian steelmaking
giant Tata Steel is first to development because
of its smaller scale and relatively lower capital
costs. When the DSO project goes into produc-
tion by the end of the year, New Millennium will
become an operating company with near-term
cash flow.
In 2013, the company is targeting 2 million
tonnes (Mt) in production, ramping up to full
capacity of 4.2 million tonnes per year (Mt/y)
in 2014. Tata Steel europe, which has plants in
the UK and Netherlands, has committed to 100
per cent of the offtake at market prices from
Big Span Steel on site. Image c/o www.nmliron.com
5JUNe 2012 � The Canadian Business Journal
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7JUNe 2012 � The Canadian Business Journal
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8 eNeRGY & ReSOURCeS � New Millennium Iron
the joint venture company, Tata Steel Minerals
Canada (Tata Steel 80 per cent: New Millen-
nium 20 per cent).
It’s a brownfield development located in the
historic iron ore producing region of Northern
Quebec and Labrador and had been previously op-
erational until the market lost its appetite for lower
quality of ore being produced by the operation.
Dean Journeaux, chief executive of New Mil-
lennium, gets his share of questions on this point
– what makes him think he can do better today?
“The operator closed down the mine in 1982
because for one, the market was bad, but also,
the product was not treated, not upgraded, run-
ning around 58 or 59 per cent iron. We are up-
grading the run of mine ore grade to a 64.5 per
cent iron, in other words, we are meeting today’s
market requirements for quality, and of course,
the price of iron ore has gone up quite a bit since
1982,” Journeaux says.
9JUNe 2012 � The Canadian Business Journal
Tata Steel is arranging financing for up to
C$300 million of the capital costs, with New Mil-
lennium responsible for 20 per cent of the excess.
Human resourcesThe DSO project is just the beginning for the In-
dian steelmaker in Canada, and it will be using
the experience as a tester before considering
the far more significant Taconite project, which
comes with estimated capital costs of between
$4.4 and $5 billion dollars for each of the two
deposits targeted for development.
A $50 million feasibility study, expected to
be completed by the end of the year, is under-
way for the two deposits, KéMag in Quebec
and LabMag in Western Labrador. Tata has an
option to develop either one or both properties,
with New Millennium free to decide what to do
should Tata not go ahead.
LabMag is located about 30km northwest
10 eNeRGY & ReSOURCeS � New Millennium Iron
of the town of Schefferville, Quebec. About
1,800 First Nations people live in the surround-
ing area, a sizeable population that Journeaux
says can go far in meeting the projects’ human
resources needs in the future – the plant opera-
tors, truck drivers, mechanics, electricians and
other supervisory, management and administra-
tive personnel who will be required to maintain
operations.
On the DSO project, the JV, Tata Steel Minerals
Canada, has an impact benefits agreement with
First Nations groups. Apart from employment, the
company is providing training and has donated
$50,000 to run a bursary programme at the re-
gion’s secondary schools.
“I get asked if I am worried about the future
labour supply considering the global skills short-
age and I guess we are, but on the other hand,
we have this tremendous asset in the surround-
ing communities and if we can encourage people
through education and through other means, we
hope it will bring them into the employment pool,”
says Journeaux.
For now, the company estimates that at least
LabMag iron ore deposit. Image c/o www.nmliron.com
11JUNe 2012 � The Canadian Business Journal
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12 eNeRGY & ReSOURCeS � New Millennium Iron
1,000 people will be needed to operate at each of
the deposits while facilities at Schefferville are in-
sufficient to support such an influx of people. As a
result the operation is expected to be fly-in, fly-out.
Taconite technologyLabMag is owned 80 per cent by New Millennium
and 20 per cent by Naskapi Nation of Kawawa-
chikamach through an initial investment, one of
the first such arrangements with a First Nations
group, and KéMag is 100 per cent owned by the
company. Production is expected by the end of
2016, ramping up in 2017 for full production
at 22Mt/y, of which 17Mt/y will be pellets and
5Mt/y will be pellet feed. The company expects
to have grades of 69 per cent in the concentrate
and slightly lower for the pellets.
Journeaux explains that the operation will be
able to make acid and fluxed pellets at various
silica levels for blast furnace use as well as a low
DSO Project - existing pits and dumps Image c/o www.nmliron.com
13JUNe 2012 � The Canadian Business Journal
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14 eNeRGY & ReSOURCeS � New Millennium Iron
gangue direct reduction grade pellet. That, he ex-
plains, means the company can tailor the product
to the demands of the steel industry.
The Taconite project will be an open pit min-
ing operation with a crushing plant, grinding and
magnetic separation facilities with concentrate
transported either by rail or in slurry form via
600km ferroduct to Port of Sept-Iles.
New Millennium is using engineering firm
SNC Lavalin as the study manager for the fea-
sibility study and has also contracted specialist
German firm, Studien Gesellschaft für Eisenerz-
Aufbereitung as its primary metallurgical process
consultant while Midland Research Centre, in
Minnesota, provides crushing, blending and char-
acterisation work of samples.
Journeaux explains that the process to mine
and process Taconite was developed in Minneso-
ta because the US state is home to the massive
Mesabi iron range. Aside from Midland Research
Centre, other Minnesota-based specialists have
been brought on board. Barr engineering will be
doing work on the concentrator and the company
uses the University of Minnesota Coleraine Miner-
als Research laboratory facility.
As with the DSO project, Tata Steel europe is
expected to be a major offtake customer for the
Taconite project as well, taking at least half of the
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15JUNe 2012 � The Canadian Business Journal
product. The rest will be left for the open market.
For that product to reach Asian markets, how-
ever, the Port of Sept Iles will need an upgrade
for a deep water dock capable of handling ships
with 360,000 to 400,000 tonnes of capacity. This
last February, those development plans received
a boost when the Government of Canada an-
nounced financial support of $55 million, or 25
per cent of the project costs, towards construction.
“[The deep water dock] is under detailed plan-
ning right now…we need those larger vessels to
lower freight costs so this is an important factor in
our development plan,” he says.
16 eNeRGY & ReSOURCeS � New Millennium Iron
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Strategic boardIn furthering that development plan towards
production, New Millennium’s board represents
a broad range of backgrounds with experience in
mining, accounting, business and marketing, geol-
ogy, strategy and most recently, commanding the
Canadian Armed Forces.
General (Ret.) Rick Hillier, former Chief of the
Defence Staff, the highest rank of the Canadian
Forces, joined New Millennium’s board in 2011.
If that seems surprising, consider this, what iron
ore project couldn’t use a leader with a steady
resolve who doesn’t waver under pressure?
“He’s managed large groups of people and
17JUNe 2012 � The Canadian Business Journal
facilities, the logistics side, but a good part of the
decision was that he is a Newfoundlander. We
were trying to find somebody with good business
sense, experience and who understands the area
in which we operate, looking down the list [Rick
Hillier’s] name certainly popped,” Journeaux says.
He adds that the high profile appointment is a
welcome boost in furthering the company’s vision
to develop the Millennium Iron range into a world
class mining operation.
“New Millennium is a small junior mining
company on the TSX Exchange but we have these
very large deposits and we see it becoming an-
other Mesabi iron range, which had eight or so
mining operations at one time in different pits.
We have this resource which will last for upwards
of a century and the world’s iron ore resources
are being depleted at a considerable rate, and
also other factors, declining grades, quality. We
have a brand new operation where we will be able
to put out the highest quality products and all of
this purports for a strong future for New Millen-
nium and we hope that one day we will rank in the
larger mining companies in the world, certainly in
iron ore,” Journeaux says. CB
www.nmlIron.Com
AS SEEn In tHE JUnE 2012 ISSUE oF tHE CAnADIAn BUSInESS JoUrnAl