· hicom-5000 closed loop controller with the advanced electric technology,ensure that...
TRANSCRIPT
Specifications subject to change without notice.
Sales Head Office
5F Jungsan Building, 1026-8, Sanbon-dong,Gunpo-si, Gyeonggi-do, South KoreaTel : 82-31-450-3720, 3771~3775 Fax : 82-31-450-3639
Overseas Sales Head Office
5F Jungsan Building, 1026-8, Sanbon-dong,Gunpo-si, Gyeonggi-do, South KoreaTel : 82-31-450-3610~3622Fax : 82-31-450-3639
Manufacturing plant Service Center
778, Yongam-Ri, Bongdong-Eup, Wanju-Gun, Jeollabuk-Do, KoreaTel : 080-400-8272
www.lsinjection.com
www.lsinjection.com
LS Toggle injection molding machine with energy-saving servo system
Rigid Mold Platen
Mold deflection by the clamping force end injection cavitypressure is minimized through developing the high intensive light-weigh vacant casting platen having optimum rigidity with 3-dimensional design ,which uses the finite-element analysis.
LS Toggle injection molding machine with energy-saving servo system LS Toggle injection molding machine with energy-saving servo system
LS
Advanced LS Toggle injection molding machine with energy-saving servo system
Robust mould height adjustment structure is your guarantee of precision and rigidity
A five point double toggle clampingsystem gives reliable and fastmould movement
Outstanding Features-DBG(Dynamic Barrier for General Purpose)Screw
Result from adoption of servo-controller ,excellent energy-saving effect ,compared with traditional fixed displacement pump injection molding machine can achieve energy saving 50-80% ,compared with traditional variable displacement pump injection molding ma chine can achieve energy saving 30-50%; Precision control ,high repeatability on moulding ,precise molding ,high productivity;Servo motor and pressure sensor is applied to closed loop control ,fast response ,control stability;Hydraulic system radiate very little heat and minimal hydraulic energy loss, thus effective reduce cooling water ,consumption over 30%; Reduce opening & clamping strike ,extend life of hydraulic system ,mechanical parts and mould; Noise reduction ,provide a good work environment ,commonly noise level no more than 75 db.
LS Toggle injection molding machine with energy-saving servo system
4 LS Injection molding machine
Controller
HICOM-5000 Closed Loop Controller with the advanced electric technology,ensure that height-precision molding and height-repeat of the production.
CLOSED-LOOP CONTROLLER SYSTEMHICOM-5000 TFT TOUCH LCD
640X480 resolution 12°ØTFT color touch LCDFriendly interface and operation expedientlyTwo 32-bit CPU height speed cardsThe closed-loop feedback time 250usInjection speed 4 steps/back pressurecontrol 3 seeps/screw rpm 3 stepsSelection 4 channels to save (CSV file format),improving the curve analysis functionAuto-tuned PID closed loop for injection process-IMPACTLind graph-speed,pressure,graphStatistical process control-selecting 10 parameters for last 100 ShotsAuto-tuned PID temperature controlSelf diagnosis,alarm and monitoring functionsMulti-lingual selectionUSB port,take conveniently
5LS Injection molding machine
Mold Open Speed-4 SpeedMold Close Speed-3 SpeedEjector Adv.-Ret.Speed-3/2 StepsSet/Monitor Clamp/Ejector Position
Mold & Ejector
Injection Speed-4 Speed/Closed LoopInjection Pressure-3 Speed/Closed LoopCut Over by Pressure Position,Time3 Step Charging & 2-Step Suck Back Speed
Injection & Charge Temperature
Machine Monitor
All the operating conditions of the machineare monitored clearly at a glance in onescreen (injection count, cycle time, injectiontime, cushion, charging time, injectioncapacity, etc.)
Set/Monitor Pre/Actual Temp/Bar Graph Screw Cold Prevention/Temp Automatic Heat-up ControlHeater/Thermocouple Breakage Alarm
Line Graph Statistical Process Control
X-bar, average, standard deviation,Cr, Cp, Cpk, distribution curves of selectable10 parameters for last 100 shots are tackedand printed.
The actual and set values for speed,pressure,position and temperature areexamined by line graph up to selectable 4 parameters in one screen
MAJOR SCREEN OF HICOM-5000CLOSED-LOOP CONTROLLER
LS Toggle injection molding machine with energy-saving servo system
6 LS Injection molding machine
Result from the adoption of servo control system ,system pressure and flow are closed loop control ,high stability and repeatability of servo system enhance plastic processing quality.
Servo energy-saving injection molding machine of LS series equippedwith high performance servo motor and Hicom5000 controlling system,system permits freely controlling & adjusting about flow and pressure, reduce energy loss, excellent energy-saving effect
Controller Servo driver Encoder
High repeatability on molding
Fast response of AC servo motor ,the speed acceleration time from rest to max is as short 36ms ,reduce processes switchover time and boosts up overall productivity.
Fast response
Excellent energy-saving effect
Speed response time is as quick as36ms(rated load)
Pressure response time isonly76ms(pressure:0~17.5mpa)
Energy consumption comparison
Sensor
The comparison of systemic power consumption
com
paris
on o
f inj
ectio
n pr
ecis
ion
Precise pump Servo motor
Servo driven pump
Open-loop variable-pump machine Servo power -save machine
Close-loop variable-pump machineFixed-pump machine
Clamping Injection Pressureholding
Fixed displacement pump
Ener
gy c
onsu
mpt
ion
Variable displacement pump Servo driven pump
Materialstorage
Cooling Mold open Ejector
Variable displacement pump
Fixed displacement pump
7LS Injection molding machine
123456
789
1011121314
123456789
10
111213
141516171819
12
3
456
Potentiometer For Clamping Stroke Control(Moving Platen Side)
3Grades Movable Platen Speed, Pressure Numeral Proportional Control
Injection Unit
4Grades Injection, 3Grades Pressure Holding, 2Grades Pre-Plastizing Numeral Proportional Control
Barrel Temperature Display Function(Overheat & Insufficiency)
Control Unit
Elect-Hydraulic Proportion Load Sensitivity Variable Displacement Pump
(16A) One Group Single-phase 3 - cores EN Socket, Two Groups 3-phases 5-cores Socket Pin
Five Points Double Toggle Clamping SystemHydraulic Ejector Device
Safe Device(Mechanical/Hydraulic/Electrical)Hydraulic Motor Mould Adjustment
One Cole Pulling Device
Automatic Centralized Lubrication DeviceClamping Side Top Cover Protection Unit(Under 250T)
Low-pressure Mould Preventing FunctionMould Fault Auto Mold Opening & Alarm Function
Multi-ejector, Vibration & Stop FunctionT-Slot + Screw Hole Platen
Differential Quickly Clamping Device
Hydraulic Double Cylinders Balance Injection UnitHydraulic Motor Drive Pre-plastizing Unit
Hydraulic Injection Unit Move DeviceNozzle Centre Adjust Device
Injection/Measure Potentiometer DeviceStandard Nitrided Screw, Barrel
Nozzle(Protrude Platen30)Barrel Protection Double Cover
Movable Hopper
Back Pressure Proportional ControlPre-plastizing, Zero Back Pressure Select Function
Screw Cold Start-up PreventionAhead, Behind, Fixed Feed-inScrew Measure Speed Device
Injection Top-closed Board(Under 380T)Nozzle Protection Cover Interlock Switch
Ceramic Band Heater(Except No. of Zones)
Hicom 5000 Computer
System Working Oil Bypass Filtration Device24Hours Auto Heat & Anti-heat Preservation Function
Barrel Heat PID Computer Auto Control
78
9
1011
123456
System Pressure Computer Set, Pressure Meter Display Function
Pre-plastizing Back Pressure Adjust, Pressure Meter Display Function
General
Operating Screen Oil Temperature Display Function
Robot InterfacePotentiometer For Ejector Stroke Control
Maintenance & Assemble Tools(Set)Shockproof Level Pad(Set)
Mold Clamp UnitEasy Damage PartsInstruction Manual
Standard Color
EquipmentClamping Unit
Standard & Optional Equipment
Standard Equipment
123
123456789
10
12345
1234567
Injection Unit
Control Unit
General
Safe Gate Auto Close/OpenMould Hoisting Bracket
Unscrewing Core Pulling Device
Y, B Screw & BarrelAnti-Wear & Anti-Corrosive Barrel and Screw
Special ScrewSpecial Screw for Various Materials
PVC Screw & Barrel DevicePlastic Fan Cooling Device
Manual Centralized Lubrication PumpBarrel Heat-retaining Cover
Extension Nozzle(Protrude Platen 60, 100, 150)Barrel Force Fan Cooling Device
Hyd. Oil Insufficiency Alarm DeviceHyd. Oil Magnetism Filtrating Device
One, Two Air Blow Off DeviceCooling Water Flowmeter
Oil Temperature Auto Control Device
Different ColorHopper Dryer
Hopper LoaderCrusher
ConveyorRobot
Mold Temperature Controller
EquipmentClamping Unit
Optional Equipment
Marks: "*" means when machine select this items, corresponding primaryStandard configure no longer offer
Note 1. Injection capacity calculated : Screw Area x Screw Stroke.2. Clamping system is double 5-point toggle structures.3. The maximum injection and holding pressures are maximum pressure that can be set on the machine.
Actual setting pressure will be restricted by molding condition and cycle time. 4. The maximum injection rate and speed are calculated values. Actual injection rate and speed will be restricted by an injection pressure.5. The mold size should be bigger than 60% of the Tie-bar distance. (HXV)6. Due to continuous improvements, specifications are subject to change without notice.7. Actual injection capacity output may vary from calculated injection capacity.
Major Specification
LS Toggle injection molding machine with energy-saving servo system
8 LS Injection molding machine
68 Ton 90 Ton 110 Ton 140 Ton 160 Ton 200 Ton 250 Ton
Y A B Y A B Y A B Y A B Y A B Y A B Y A
Injection Unit
26 30 32 30 32 35 32 35 38 38 42 45 42 45 50 45 50 55 50 55
25.4 22 20.6 23.5 22 20.1 24.1 22 20.2 22.1 20 18.6 23.6 22 19.8 23.3 21 19.1 23.1 21
67.6 90 102 117 133 160 137 163 192 193 235 270 305 350 432 340.2 420 508.2 454.5 550
61.4 82 93 106 121 146 125 148 175 176 213 246 277 319 393 310 382 462 414 501
55 73 83 71 81 97 74 89 105 94 115 132 138 160 196 1247 154 186.3 187.6 227
2,500 1,880 1,650 2,300 2,030 1,700 2,600 2,190 1,860 2,050 1,700 1,470 2,030 1,770 1,430 2,074 1,680 1,388 2,045 1,690
195 225 210 190 180 170 190
Clamping Unit
68 90 110 140 160 200 250
280 320 350 380 435 475 525
310 x 310 360 x 360 410 x 410 460x 460 480 x 480 530 x 530 580 x 580
100 ~ 320 150 ~ 350 150 ~ 380 160 ~ 450 180 ~ 520 200 ~ 530 200 ~ 550
80 90 100 120 135 140 130
2.8 3 3.8 5 5 7 7
General
160 160 160 160 160 160 160
11 11 15 15 22 22 30
6.8 6.8 7.45 7.8 10.35 13.6 15
3.65 x 1.16 x 1.73 3.90 x 1.19 x 1.77 4.32 x 1.27 x 1.90 4.48 x 1.33 x 1.9 5.04 x 1.43 x 2.12 5.68 x 1.50 x 2.14 5.90 x 1.60 x 2.25
150 180 230 270 300 300 380
2.5 2.8 3.4 4 6 7 8
B
60
19.3
654.5
596
270.1
1,420
Tonitem
Screw Diameter mm
Screw L/D ratio L/D
Shot Volume cm2
Injection Weight(PS) g
Injection Rate g/s
Injection Pressure Kg/cm2
Max Screw Speed rpm
Clamping Force ton
Open Stroke mm
mm
mm
Ejector Stroke mm
Ejector Force ton
Max Pump Pressure Kg/cm2
Motor Power KW
Heating Power KW
Machine Dimension M
Oil tank Cubage L
Machine Weight ton
Distance Betweentie-barsAvailable Moldthickness
Moving Platen Drawing
68 TON 90 TON 110 TON
160 TON 200 TON 250 TON
140 TON
9LS Injection molding machine
LS Toggle injection molding machine with energy-saving servo system
10 LS Injection molding machine
Major Specification 280 Ton 320 Ton 380 Ton 420 Ton 500 Ton 600 Ton 730 Ton
Y A B Y A B Y A B Y A B Y A B Y A B Y A
Injection Unit
55 60 65 67 70 75 70 75 80 70 75 80 75 80 85 90 95 100 90 95
22.9 21 19.4 22.5 21.5 20 23.6 22 20.6 23.6 22 20.6 22.7 21 20 20 19 18 23.2 22
676.4 805 944.8 1181 1289 1480 1500 1723 1960 1500 1723 1960 1727 1965 2218 254 2835 3140 2861 3188
616 733 860 1076 1175 1349 1365 1567 1784 1365 1567 1748 1560 1788 2018 2315 2580 2858 2603 2901
223.5 266 312.2 337 368 422 335 384 437 344 395 449 386 442 499 552 612 679 574 640
2,023 1,700 1,449 1,860 1,700 1,480 1,990 1,730 1,520 1,990 1,730 1,520 1,910 1,680 1,480 1,840 1,650 1,490 1,950 1,750
220 190 150 160 130 150 115
Clamping Unit
280 320 380 420 500 600 730
590 660 705 740 770 870 950
630 x 630 680 x 680 720 x 700 760 x 760 800 x 780 870 x 870 950 x 950
200 ~ 630 280 280 250 ~ 780 330 ~ 810 350 ~ 900 400 ~960
150 160 150 200 200 250 280
7 7 9 11 15 15 21
General
160 160 160 160 160 160 160
37 55 30+30 30+30 37+37 55+55 55+55
18.3 24.7 29.3 29.3 31.4 42.95 56.7
5.98 x 1.66 x 2.37 7.21 x 1.90 x 2.34 7.45 x 1.88 x 2.41 7.98 x 1.90 x 2.30 8.82 x 2.05 x 2.82 10.2 x 2.24 x 2.71 11.43 x 2.40 x 3.14
385 620 700 720 900 1108 1200
9 12.5 15.6 17 20 28 37
B
105
19.9
3894
3543
781
1,430
Tonitem
Screw Diameter mm
Screw L/D ratio L/D
Shot Volume cm2
Injection Weight(PS) g
Injection Rate g/s
Injection Pressure Kg/cm2
Max Screw Speed rpm
Clamping Force ton
Open Stroke mm
mm
mm
Ejector Stroke mm
Ejector Force ton
Max Pump Pressure Kg/cm2
Motor Power KW
Heating Power KW
Machine Dimension M
Oil tank Cubage L
Machine Weight ton
Distance Betweentie-barsAvailable Moldthickness
Note 1. Injection capacity calculated : Screw Area x Screw Stroke.2. Clamping system is double 5-point toggle structures.3. The maximum injection and holding pressures are maximum pressure that can be set on the machine.
Actual setting pressure will be restricted by molding condition and cycle time. 4. The maximum injection rate and speed are calculated values. Actual injection rate and speed will be restricted by an injection pressure.5. The mold size should be bigger than 60% of the Tie-bar distance. (HXV)6. Due to continuous improvements, specifications are subject to change without notice.7. Actual injection capacity output may vary from calculated injection capacity.
11LS Injection molding machine
Moving Platen Drawing
280 TON 320 TON 380 TON
500 TON 600 TON 730 TON
420 TON