© business & legal reports, inc. 0706 alabama retail is committed to partnering with our...
TRANSCRIPT
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Alabama Retail is committed to partnering with our
members to create and keep safe workplaces.
Be sure to check out all of the training tools that are available in our Safety
Library.This training tool is brought to This training tool is brought to
you byyou by
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Preventing Amputations
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Session ObjectivesYou will be able to:• Identify the amputation hazards of different
types of machinery• Understand OSHA’s machine safety
requirements• Recognize different types of guards and
safety devices• Take proper precautions to prevent injuries
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What You Need to Know• Types of machines with amputation hazards• Specific machine hazards• Guarding requirements• Safe work practices• Maintenance and repair rules• Inspection procedures
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OSHA Requirements• OSHA standards• National Emphasis Program on Amputations• Machine safety stressed with citations from
OSHA for noncompliance
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Four Primary Types of Machines• Power presses
and saws• Shears• Slicers
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Other Machines• Bending, rolling,
shaping machinery• Boring, drilling, milling,
planing machinery• Conveyors• Food processing and
packaging machinery• Grinding and polishing
machinery• Printing machinery
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Point of Operation• Most dangerous area
where work is done on the material
• Cutting• Punching• Shearing• Bending
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Mechanical Motion• Reciprocating• Transverse• Rotation• Nip points
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Guarding Requirements• Prevent contact• Be secured to
machinery• Protect from falling
objects• Create no additional
hazards• Allow for safe
lubrication• Cause no interference
with production
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Guarding Types• Fixed guards• Interlocked guards• Adjustable guards• Self-adjusting guards
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Safety Devices• Light curtains• Two-hand controls• Pressure-sensitive
devices• Restraints and pull-
back devices
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Distance Guarding• Barrier guards• Automatic feeding and ejection systems• Manual feed systems• Mechanical ejectors
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Amputations: General Hazards and Guarding• Do you understand the
information presented in the previous slides?
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Saws—Hazards• Table and radial arm
saws• Handheld, chop, miter,
and band saws• Point of operation—
blade• Power transmitting unit
—nip points
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Saws—Guards• Self-adjusting guards for the blade• Push sticks or other tools• Alternate fixed blade guards• Spreaders or antikickback fingers• Additional fixed guards for moving parts
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Shears—Hazards• Mechanically driven
ram moves the blade• Squaring shears cut
sheet metal• Alligator shears cut metal
stock• Guillotine shears cut
paper, plastic
• Primary hazard is point of operation
• Other areas hazardous also
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Shears—Guards• Feed/eject systems• Feeding tools• Interlocked guards• Presence-sensing devices• Two-hand controls• Restraints or pull-back devices
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Slicers—Hazards• Meat and food slicers
are most common• Most amputations
occur in the restaurant and grocery industry
• Primary hazard is point of operation
• Operator pushes food through the blade
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Slicers—Guards• Blade is typically
unguarded• Adjust thickness
to zero when slicer not in use
• Use a guiding tool• Unplug when cleaning
or clearing jams
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Power Presses—Hazards• Punch, shear, and form
metal and other materials
• Point of operation— materials manually fed
• Reciprocating motion of ram
• Power transmission units
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Power Presses—Guards• Feed/eject systems• Interlocked guards• Light curtains• Two-hand controls• Pressure-sensitive
devices• Fixed guards—
reciprocating motion and power transmission
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Amputations: Specific Hazards and Guarding• Do you understand the
information presented in the previous slides?
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Safe Work Practices to Prevent AmputationsYou should be able to:• Identify machine hazards• Understand the function of machine guards
and safety devices• Identify personnel who are authorized to
remove guards
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Safe Work Practices to Prevent Amputations (cont.)
You should also:• Know how to report damaged, missing,
or inadequate guards• Understand risks of circumventing guards • Know how to inspect machines and guards
before use• Know and follow machine-related safety
rules
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Maintenance and Repair• Only remove guards
for maintenance or repair
• Lock out machine before removing guard
• Lock out before clearing a machine jam
• De-energize before changing dies or tools
Image Credit: WA State Department of Labor and IndustriesImage Credit: WA State Department of Labor and Industries
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Machine Hazard Assessment• Initial machine
assessment• Annual guarding
assessment• Post-injury evaluation• Daily machine
inspections
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Key Points to Remember• Many machines in the workplace have
hazards that can cause amputations• Keep hands away from the point of
operation• Guard mechanical motion• Inspect all machines before use• Never use a machine without proper
guarding• Follow safe work practices