pelletization - asia 08/09/2015 1 your experts in biomass pelleting [email protected]...
TRANSCRIPT
PRODESA - Asia 08/09/2015
1
Your experts in biomass pelleting
www.prodesa.net [email protected]
PELLETIZATION
1. The company
PRODESA - Asia 08/09/2015
2
PRODESA is an engineering company working in the Bioenergy field and
designing plants worldwide.
CORE BUSSINES: Design and supply of turnkey plants.
INTRODUCTION
PRODESA is a global partner for complete pellet plants, biomass dryers and biomass fueled CHP plants.
PRODESA’s After Sales Service is done by its branch SMART OPERATIONS.
European, Russian, North American and Asian markets entry.
780 m2 of offices
Located in the PLAZA logistics park, in a strategic location.
Address:
Avenida Diagonal nº 30, Campus Empresarial Plaza Center
Edificio Plaza Center 20, 3ª Planta, 50197 – Zaragoza
TEL. +34 976 459 459
MAIL: [email protected]
Zaragoza
LOCATION – Headquarters in Zaragoza (SPAIN)
PRODESA - Asia 08/09/2015
3
PRODESA NORTH AMERICA CORP. was opened in 2011.
Address:
4080 McGinnis Ferry Road Suite 1205
Alpharetta, GA 30005. (USA)
TEL: +1 770 849 0100
MAIL: [email protected]
LOCATION – Branch office in Atlanta, Georgia (USA)
Address:
Lot 7825 Block 31, Kemena Land District,
97000 Bintulu, Sarawak (MALAYSIA)
TEL: +60 16-572 0437 // +34 976 459 459
MAIL: [email protected] // [email protected]
LOCATION – Branch office in Bintulu, SARAWAK (MALAYSIA)
PRODESA - Asia 08/09/2015
4
SMART OPERATIONS has an industrial building where tests
are carried out with the pilot plants and parts are stored to
optimize response to our customers.
Address:
Polígono Industrial “Sarda Baja”, nave 28
50830, Villanueva de Gállego, Zaragoza
TEL: +34 976 459 477
MAIL: [email protected]
Villanueva de
Gállego
LOCATION – SMART OPERATIONS
The company has
certifications in accordance
with the standards:
ISO 9001:2008 on Quality
Management.
ISO 14001:2004 on
Environmental
Management.
INTEGRATED MANAGEMENT SYSTEM - ISO certification
PRODESA - Asia 08/09/2015
6
TURN KEY – Main characteristics and advantages
One responsible for the
complete project
Best quality equipment
Fixed prices
Fixed time limits
Fixed performance guarantees
Efficient and specific design
Successful customer aftersales
service
Better access to financing
We take care of all your needs
The best suppliers for the best
results
No surprises
Our experience and “know how”,
your assurance
Technical assistance, maintenance
and spare parts for the complete
plant
Less economical and performance
risks to avoid financing problems
3. Wood pellet production process
PRODESA - Asia 08/09/2015
7
DEBARKER DRUM CHIPPER HAMMER MILL BELT DRYER
LOGS CHIPS SAWDUST RAW MATERIAL COGENERATION WITH ORC
Hot water
PELLETS
DRY PRODUCT STORAGE
PELLETING LINE MILLING LINE BUFFER SILO
WOOD PELLETS PRODUCTION – Raw material storage
PRODESA - Asia 08/09/2015
8
DEBARKER CHIPPER
WET HAMMER MILL
WOOD PELLETS PRODUCTION – Wood handling line
Drying technology under the license of
PRODESA manufactures its dryers under the license of the Swiss brand W. Kunz dryTec AG, leader in the developement of thermal dryers which markets its products under the brand Swiss Combi since more than 40 years.
DRUM DRYER HIGH TEMPERATURE BELT DRYER LOW TEMPERATURE
WOOD PELLETS PRODUCTION – Drying line
PRODESA - Asia 08/09/2015
9
Capacities up to 20 ton/h of water evaporation
Capable to use residual low temperature energy
Very low emissions
Modular design
High quality of the dry product
Minimum fire risk
Continuous operation
Drying technology under the license of
WOOD PELLETS PRODUCTION – Drying line: Belt dryer
Moisture content homogenization
Flexibility in working hours: drying vs pelletizing
Mechanical durability
PELLET QUALITY
WOOD PELLETS PRODUCTION – Dry product storage
PRODESA - Asia 08/09/2015
10
WOOD PELLETS PRODUCTION – Milling line
WOOD PELLETS PRODUCTION – Pelleting line
PRODESA - Asia 08/09/2015
11
WOOD PELLETS PRODUCTION – Pellet storage silos
Our pellets plant design allow us to associate the pellets production to power generation by ORC system. This kind of plants increases the efficiency and feasability of project, becoming more profitable the economic investment.
WOOD PELLETS PRODUCTION – CHP Plants
PRODESA - Asia 08/09/2015
12
4. Wood pellets market
Market – Global numbers
Total produced: 24,5M
Total consumed: 23,2M
PRODESA - Asia 08/09/2015
13
Market – Global production
Market – Global consumption
PRODESA - Asia 08/09/2015
14
CANADA
USA
SOUTH AMERICA
EUROPE WESTERN EUROPE
RUSSIA KOREA
JAPAN
SOUTHEAST ASIA
SOUTH AFRICA
NEW ZEALAND
AUSTRALIA
Main pellet routes
INTRAEUROPEAN TRADE
Market – Pellet trade routes
Market – Close future
*according to POYRY
EXPECTED CONSUMPTIONS IN DIFFERENT REGIONS:
PRODESA - Asia 08/09/2015
15
Market – ASEAN
Mayo’11 - PÖYRY, International pellet conference
April’15, ARGUS, Argus European Biomass Trading
Quality Sign for quality class
ENplus A1
Quality Sign for quality class
ENplus A2
Quality Sign for quality class
ENplus B
EN PLUS RESIDENTIAL PELLETS CERTIFICATION
PRODESA - Asia 08/09/2015
16
5. Worldwide projects
ASIA LES – High capacity wood pellet plant and CHP plant
GENERAL DATA
Location Khabarovsk Region (RUSSIA)
Pellet plant capacity 80.000 ton/year
Raw material Woodchips
Primary end market Industrial and domestic
Cogeneration plant ORC CHP-50
PROCESS DATA
Pretreatment Wet milling
Drying technology Belt dryer
Dryer size 157 m2
Dryer evaporation capacity 6 ton/h
Dryer thermal consumption 7,6 MW hot water 90-70ºC
Pellet capacity 12 ton/h
ORC Gross electric power 4.500 kW
ORC Thermal power 23.240 kW
Biomass thermal oil boiler 27.700 kW
PELLETS OUTPUT
Pellets storage 2 vertical silos 2.500 m3 each
Truck loading system Yes
Rail loading system No
PRODESA - Asia 08/09/2015
17
COLOMBO ENERGY (PORTUCEL group) – High capacity wood pellet plant
GENERAL DATA
Location Greenwood County, South Carolina
(USA)
Pellet plant capacity 460.000 ton/year
Raw material Logs and woodchips
Primary end market Industrial (European utilities)
Pellet quality I2
Cogeneration plant No
PROCESS DATA
Pretreatment Debarking, chipping and milling
Drying technology Drum dryer
Pellet capacity 70 ton/h
Number of hammer mills 5
Number of pellet mills 15
PELLETS OUTPUT
Pellets storage Vertical silos
Truck loading system No
Rail loading system Yes
GREEN PELLET SARAWAK – High capacity wood pellet plant
GENERAL DATA
Location Bintulu (MALAYSIA)
Pellet plant capacity 120.000 ton/year
Raw material Acacia chips and waste veneer
Primary end market Co-firing in South Korean utilities
Cogeneration plant No
PROCESS DATA
Pretreatment Chipping
Drying technology Belt dryer
Dryer size 157 m2
Dryer evaporation capacity 7,7 ton/h
Dryer thermal consumption 6.800 kW
Pellets capacity 20 ton/h
Biomass boiler 4.756 kW
PELLETS OUTPUT
Pellets storage Vertical silos 500 m3
Truck loading system Yes
Rail loading system No
Port investments No
PRODESA - Asia 08/09/2015
18
Avda. Diagonal Plaza, 30
Edificio Plaza Center, 20. 3º planta
50197 Zaragoza (Spain)
TEL. +34 976 459 459
4080 McGinnis Ferry Road Suite 1205
Alpharetta, GA 30005. (USA)
TEL. +1 770 559 5736
Polígono Sarda Baja, Nave 28
50830 Villanueva de Gallego,
Zaragoza (Spain)
TEL. +34 976 459 477
THANKS FOR YOUR ATTENTION
Victor Monge
Lot 7825 Block 31, Kemena Land District,
97000 Bintulu, Sarawak (MALAYSIA)
+60 16-572 0437 // +34 976 459 459