© 2003 swagelok company mpc series modular platform components
TRANSCRIPT
© 2003 Swagelok Company
MPC Series Modular Platform Components
© 2003 Swagelok Company
Turnkey Solutions
Remote Access Capabilities
Analyzer Intelligence Maintenance Staff
Technical Staff
Service Capabilities of Suppliers
DECREASING INCREASING
Driving Forces for Change
Source: Control Engineering with information from ARC Advisory Group.
© 2003 Swagelok Company
Enabling Technologies
Source: Control Engineering with information from ARC Advisory Group.
Fewer mechanical
parts
Semi-autonomous
systems
in situ measurements Modular
design concepts
Compact analyzers
Menu-driven software
Fabrication and electronics
miniaturization
© 2003 Swagelok Company
MPC Channel and Component Design
© 2003 Swagelok Company
Channel and Component Design
Substrate Layer
Manifold Layer
Surface Mount Layer
Three-layer design concept
© 2003 Swagelok Company
Substrate channel and flow components
Channel and Component Design
© 2003 Swagelok Company
Channel and Component DesignSubstrate flow components
Boss
O-ring recessO-ring recess
Locator pinLocator pin
© 2003 Swagelok Company
Channel and Component DesignSingle position
Inlet Outlet
1.5 in(38.2 mm)
Substrate flow component
Substrate flow component
Surface-mount component
© 2003 Swagelok Company
Substrate channel and flow components
Channel and Component Design
Drop-down holesDrop-down holes Manifold bolt holesManifold bolt holes
Surface mount bolt holesSurface mount bolt holes
© 2003 Swagelok Company
Drop-in flow components
Channel and Component Design
© 2003 Swagelok Company
FootFoot
SupportSupport
Lock-down barLock-down bar
End ConnectionEnd Connection
Other substrate components
Channel and Component Design
© 2003 Swagelok Company
Threaded holes
Locator holes
Channel and Component DesignManifold component and channel
Locator Pins
© 2003 Swagelok Company
Drop-down Flow Component
Manifold Flow Component Port
ElastomerO-ring
Drop-down and Manifold Components
Channel and Component Design
© 2003 Swagelok Company
Connecting substrates to manifolds
Channel and Component Design
© 2003 Swagelok Company
Attaching surface-mount components
Channel and Component Design
© 2003 Swagelok Company
Channel and Component DesignANSI/ISA 76.00.02
© 2003 Swagelok Company
Channel and Component Design
Center portto manifold layer
Inlet
Outlet
Surface-mount
ManifoldLayer
© 2003 Swagelok Company
Metering ValveMetering Valve Diaphragm ValveDiaphragm Valve Needle ValveNeedle Valve
Toggle Valve FilterCheck ValveCheck Valve
Pneumatic ValvePneumatic Valve
Surface-mount components
Channel and Component Design
© 2003 Swagelok Company
Adapters
Caps
Surface-mount components
Channel and Component Design
© 2003 Swagelok Company
MPC Systems Configurator
© 2003 Swagelok Company
MPC System Configurator
MPC ConfiguratorComplementary software tool
Windows®-based program
Converts system schematics
System layout
Bill of material
Assembly diagram
Makes design and assembly fast and easy
© 2003 Swagelok Company
MPC Features
© 2003 Swagelok Company
MPC Features
MPC systems can:Reduce process analyzer costs
Design BuildInstall OperateMaintain
Improve performanceQualityDesignEnable future technology
© 2003 Swagelok Company
MPC System Configurator reduces costs to:
Configure
“Drag and drop” interface
Swagelok and user defined component attributes
Purchase
Bill of material
Assemble
Assembly diagram
MPC Features
© 2003 Swagelok Company
MPC Features
Easy to assemblePrecise assembly diagram
Detailed written instructions
Only one tool required
Assembles from top down
© 2003 Swagelok Company
MPC Features
Easy to installMounting blocks provided
Detailed instructions
Dimensions
Swagelok end connections
Compact, lightweight
© 2003 Swagelok Company
MPC Features
Easy to maintainFewer potential leak points
No face seals from position to position
Quick component seal replacement from top
Minimizes downtime, maximizes uptime
© 2003 Swagelok Company
MPC Features
Smaller footprintANSI/ISA 76.00.02 compliant
Smaller Housings
Less utilities
Analyzers closer to process lines
Reduced expensive transport lines
Smaller internal volumeUse less analyzer gases
Easier to purge
Cleaner, less entrapment 15.00 in
3.20 in
© 2003 Swagelok Company
Summary
MPC systems can reduce cost to design, build, install, and maintain process analyzer sample systems
Swagelok MPC System Configurator
Easy one-tool assembly
Low maintenance design
Easy to install compact, light weight design
ANSI/ISA 76.00.02 compliant architecture
Reliable Swagelok components and support
