· 1975 1975 eh mirage f1 1979 1978 1978 prototype mirage 2000 1979 super mirage 4000 depuis 85...
TRANSCRIPT
![Page 1: · 1975 1975 EH Mirage F1 1979 1978 1978 Prototype Mirage 2000 1979 Super Mirage 4000 Depuis 85 Rafale proto & série 1979 Ailerons Falcon 50 1978- 1985](https://reader031.vdocuments.mx/reader031/viewer/2022021518/5b81263e7f8b9ae87c8ba785/html5/thumbnails/1.jpg)
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1975
1975
EH Mirage F1
1979
1978
1978
Prototype Mirage 2000
1979
Super Mirage 4000 Depuis 85
Rafale proto & série
1979
Ailerons Falcon 50
1978- 1985
V10F
1984
1984
Structures
secondaires Falcon 900
1998
Empennage
Falcon Composite
2003: F7X 1998
2003
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Composites High Performance Mainly carbon fibers or aramide fibers
PREPEGS Applications
Main application
High growth
Combinations Ex GLARE
Few developments
Liquid injection In dry fabrics
Only few %(10?)
total Production
High growth
![Page 11: · 1975 1975 EH Mirage F1 1979 1978 1978 Prototype Mirage 2000 1979 Super Mirage 4000 Depuis 85 Rafale proto & série 1979 Ailerons Falcon 50 1978- 1985](https://reader031.vdocuments.mx/reader031/viewer/2022021518/5b81263e7f8b9ae87c8ba785/html5/thumbnails/11.jpg)
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Pressure on pot (in
all case > 0)
Flow curve
Time
Pressure in
part mould
High flow in mould = more dry spots
possible
![Page 16: · 1975 1975 EH Mirage F1 1979 1978 1978 Prototype Mirage 2000 1979 Super Mirage 4000 Depuis 85 Rafale proto & série 1979 Ailerons Falcon 50 1978- 1985](https://reader031.vdocuments.mx/reader031/viewer/2022021518/5b81263e7f8b9ae87c8ba785/html5/thumbnails/16.jpg)
Flow set point
Flow curve Pressure in
part mould
Constant flow during filling in mould =
reduction of possible dry spots Flow regulation
Pressure maximum
expected in mould
Regulation switch from flow to pressure control
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Tank with possible
heating and degassing + weight measurement
Mould
Vacuum pump
and resin trap
Resin 1 component in
the pot
Pressure max 10 bars
Vacuum 1 mbars
![Page 18: · 1975 1975 EH Mirage F1 1979 1978 1978 Prototype Mirage 2000 1979 Super Mirage 4000 Depuis 85 Rafale proto & série 1979 Ailerons Falcon 50 1978- 1985](https://reader031.vdocuments.mx/reader031/viewer/2022021518/5b81263e7f8b9ae87c8ba785/html5/thumbnails/18.jpg)
Injection POT
•from 1 to 75 Liters injection volume
•Vacuum up to 2 mbars
•pressure up to 10 bars
•Heating/stirring
•PC logging
•Full automation
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Tank with possible heating and
degassing + weight measurement
Mould
Vacuum pump
and resin trap
Resin 1 component in
the pot
Pressure max 10 bars
Vacuum 1 mbars
2COMP
Metering unit
Mix
head
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Tank with
possible heating and degassing
Mould
Vacuum pump
and resin trap
Resin 1 component in
the pot
Pressure max 10 bars
Vacuum 1 mbars
![Page 21: · 1975 1975 EH Mirage F1 1979 1978 1978 Prototype Mirage 2000 1979 Super Mirage 4000 Depuis 85 Rafale proto & série 1979 Ailerons Falcon 50 1978- 1985](https://reader031.vdocuments.mx/reader031/viewer/2022021518/5b81263e7f8b9ae87c8ba785/html5/thumbnails/21.jpg)
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Mix
head
Pressure
control
Resin tanks
Metering unit
(gear pumps )
Mould
Vacuum
pump and resin trap
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mould Vacuum pump
and resin trap
Pressure control
Motor
(control flow)
Piston
and seals
Resin to be
injected
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This technology developped since
1999 based on piston system with
flow and pressure controlled application
Capacity up to 30 l pistons
Flow from 10 to 2000 CC/min
Pressure up to 30 bars
Software for data acquistion
Soft for flow control developped by AIRBUS
CIMPA exclusive license for isojet
![Page 26: · 1975 1975 EH Mirage F1 1979 1978 1978 Prototype Mirage 2000 1979 Super Mirage 4000 Depuis 85 Rafale proto & série 1979 Ailerons Falcon 50 1978- 1985](https://reader031.vdocuments.mx/reader031/viewer/2022021518/5b81263e7f8b9ae87c8ba785/html5/thumbnails/26.jpg)
This technology developped since
1999 based on piston system with
flow and pressure controlled application
Capacity up to 30 l pistons
Flow from 10 to 2000 CC/min
Pressure up to 30 bars
Software for data acquistion
![Page 27: · 1975 1975 EH Mirage F1 1979 1978 1978 Prototype Mirage 2000 1979 Super Mirage 4000 Depuis 85 Rafale proto & série 1979 Ailerons Falcon 50 1978- 1985](https://reader031.vdocuments.mx/reader031/viewer/2022021518/5b81263e7f8b9ae87c8ba785/html5/thumbnails/27.jpg)
Resin
Motor
Pump
Heated platen
Pressure control Vacuum pump
and resin trap
mould
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Software for flow control developped by AIRBUS
CIMPA exclusive license for isojet
![Page 29: · 1975 1975 EH Mirage F1 1979 1978 1978 Prototype Mirage 2000 1979 Super Mirage 4000 Depuis 85 Rafale proto & série 1979 Ailerons Falcon 50 1978- 1985](https://reader031.vdocuments.mx/reader031/viewer/2022021518/5b81263e7f8b9ae87c8ba785/html5/thumbnails/29.jpg)
A380 Applications
• Rudder Hinge Fittings (RTM) • Elevator Hinge Fittings (RTM)
• Corner Fittings (RTM) • Lower Rib Flanges (RTM)
• Junction Angles (RTM)
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RTM part
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Vertical Stabilizer F7X falcon
![Page 34: · 1975 1975 EH Mirage F1 1979 1978 1978 Prototype Mirage 2000 1979 Super Mirage 4000 Depuis 85 Rafale proto & série 1979 Ailerons Falcon 50 1978- 1985](https://reader031.vdocuments.mx/reader031/viewer/2022021518/5b81263e7f8b9ae87c8ba785/html5/thumbnails/34.jpg)
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PARTS REALISED MORE AND MORE COMPLEX
and SOPHISTICATED
Developments of wing
parts
![Page 36: · 1975 1975 EH Mirage F1 1979 1978 1978 Prototype Mirage 2000 1979 Super Mirage 4000 Depuis 85 Rafale proto & série 1979 Ailerons Falcon 50 1978- 1985](https://reader031.vdocuments.mx/reader031/viewer/2022021518/5b81263e7f8b9ae87c8ba785/html5/thumbnails/36.jpg)
Raytheon premier
13 different parts
Highlights include co-cured titanium or titanium/carbon lugs
for the spoilers
Integrated co-cured counter-weights in
the ailerons.
1 Piece RTM inboard and outboard flaps.
![Page 37: · 1975 1975 EH Mirage F1 1979 1978 1978 Prototype Mirage 2000 1979 Super Mirage 4000 Depuis 85 Rafale proto & série 1979 Ailerons Falcon 50 1978- 1985](https://reader031.vdocuments.mx/reader031/viewer/2022021518/5b81263e7f8b9ae87c8ba785/html5/thumbnails/37.jpg)
FLAP CRJ Bombardier
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Landing Gear parts for 787 aircraft
(AIRCELLE LE HAVRE SAFRAN GROUP)
![Page 39: · 1975 1975 EH Mirage F1 1979 1978 1978 Prototype Mirage 2000 1979 Super Mirage 4000 Depuis 85 Rafale proto & série 1979 Ailerons Falcon 50 1978- 1985](https://reader031.vdocuments.mx/reader031/viewer/2022021518/5b81263e7f8b9ae87c8ba785/html5/thumbnails/39.jpg)
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RTM PLANT developped by TECHNIMODUL ENGINEERING (France)
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•Very low pressure injection
•Cost of mould
•Adapted to large size parts
•Less sophistication in machinery and process
![Page 45: · 1975 1975 EH Mirage F1 1979 1978 1978 Prototype Mirage 2000 1979 Super Mirage 4000 Depuis 85 Rafale proto & série 1979 Ailerons Falcon 50 1978- 1985](https://reader031.vdocuments.mx/reader031/viewer/2022021518/5b81263e7f8b9ae87c8ba785/html5/thumbnails/45.jpg)
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Resin IN vacuum
![Page 47: · 1975 1975 EH Mirage F1 1979 1978 1978 Prototype Mirage 2000 1979 Super Mirage 4000 Depuis 85 Rafale proto & série 1979 Ailerons Falcon 50 1978- 1985](https://reader031.vdocuments.mx/reader031/viewer/2022021518/5b81263e7f8b9ae87c8ba785/html5/thumbnails/47.jpg)
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Vacuum level on
mould outlet
Flow curve
Time
Pressure in
part mould
High flow in mould = more dry spots
possible
1to 5
mbars
O = atmospheric
pressure (1000 mbars)
![Page 49: · 1975 1975 EH Mirage F1 1979 1978 1978 Prototype Mirage 2000 1979 Super Mirage 4000 Depuis 85 Rafale proto & série 1979 Ailerons Falcon 50 1978- 1985](https://reader031.vdocuments.mx/reader031/viewer/2022021518/5b81263e7f8b9ae87c8ba785/html5/thumbnails/49.jpg)
Tank with possible
heating and degassing + weight measurement
Mould
Vacuum pump
and resin trap
Resin 1 component in
the pot Pressure in
operation = atmospheric
pressure
Sometimes combined with
AUTOCLAVE
![Page 50: · 1975 1975 EH Mirage F1 1979 1978 1978 Prototype Mirage 2000 1979 Super Mirage 4000 Depuis 85 Rafale proto & série 1979 Ailerons Falcon 50 1978- 1985](https://reader031.vdocuments.mx/reader031/viewer/2022021518/5b81263e7f8b9ae87c8ba785/html5/thumbnails/50.jpg)
Injection POT
•from 1 to 75 Liters injection volume
•Vacuum up to 2 mbars
•pressure up to 10 bars
•Heating/stirring
•PC logging
•Full automation
![Page 51: · 1975 1975 EH Mirage F1 1979 1978 1978 Prototype Mirage 2000 1979 Super Mirage 4000 Depuis 85 Rafale proto & série 1979 Ailerons Falcon 50 1978- 1985](https://reader031.vdocuments.mx/reader031/viewer/2022021518/5b81263e7f8b9ae87c8ba785/html5/thumbnails/51.jpg)
Tank with possible heating and
degassing + weight measurement
Mould
Vacuum pump
and resin trap
Resin 1 component in
the pot (atmospheric pressure )
2COMP Metering unit fills
during pot injection
Mix
head
![Page 52: · 1975 1975 EH Mirage F1 1979 1978 1978 Prototype Mirage 2000 1979 Super Mirage 4000 Depuis 85 Rafale proto & série 1979 Ailerons Falcon 50 1978- 1985](https://reader031.vdocuments.mx/reader031/viewer/2022021518/5b81263e7f8b9ae87c8ba785/html5/thumbnails/52.jpg)
Tank with possible
heating and degassing weight control
Mould
Vacuum pump
and resin trap
Resin 1 component in
the pot (atmospheric pressure)
Vacuum 1 mbars
![Page 53: · 1975 1975 EH Mirage F1 1979 1978 1978 Prototype Mirage 2000 1979 Super Mirage 4000 Depuis 85 Rafale proto & série 1979 Ailerons Falcon 50 1978- 1985](https://reader031.vdocuments.mx/reader031/viewer/2022021518/5b81263e7f8b9ae87c8ba785/html5/thumbnails/53.jpg)
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Tank with possible
heating and degassing + weight measurement
Mould
Vacuum pump
and resin trap
Resin 1 component in
the pot Pressure in
operation = atmospheric
pressure
Sometimes combined with
AUTOCLAVE
Control injection weight by
weight scale or on line flow meter (need to be cleaned
after injection)
![Page 55: · 1975 1975 EH Mirage F1 1979 1978 1978 Prototype Mirage 2000 1979 Super Mirage 4000 Depuis 85 Rafale proto & série 1979 Ailerons Falcon 50 1978- 1985](https://reader031.vdocuments.mx/reader031/viewer/2022021518/5b81263e7f8b9ae87c8ba785/html5/thumbnails/55.jpg)
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• Wing Access Panels (RFI)
• Flap Track Beam Sidewalls (MVI)
Center Wing Box (CWB) • Fuselage
• Pressure Bulkhead (RFI)
Vertical Tail Plane (VTP) • C-Ribs (MVI)
![Page 58: · 1975 1975 EH Mirage F1 1979 1978 1978 Prototype Mirage 2000 1979 Super Mirage 4000 Depuis 85 Rafale proto & série 1979 Ailerons Falcon 50 1978- 1985](https://reader031.vdocuments.mx/reader031/viewer/2022021518/5b81263e7f8b9ae87c8ba785/html5/thumbnails/58.jpg)
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Lot of cases in
infusion up to 2000 KG injected resin
![Page 62: · 1975 1975 EH Mirage F1 1979 1978 1978 Prototype Mirage 2000 1979 Super Mirage 4000 Depuis 85 Rafale proto & série 1979 Ailerons Falcon 50 1978- 1985](https://reader031.vdocuments.mx/reader031/viewer/2022021518/5b81263e7f8b9ae87c8ba785/html5/thumbnails/62.jpg)
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