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PJOE Facilities Description May ‘16 Location Penglai, Shandong province, P.R. of China Quayside 700 m long, maximum water-depth 13.50 m LAT Area Yard size ~572,200 sqm Potential extra yard area 35,800 sqm Expansion potential Up to 500,000 sqm Workshops Total area covered workshops 86,600sqm Tubular workshop 9,600 sqm Module workshop 30,500 sqm Structural and/or piping workshop (west) 7,560 sqm Warehouse incl. climate controlled stores 8,900 sqm Welding consumables store 160 sqm Painting stores 800 sqm Painting and blasting shops 20,800 sqm Piping shop carbon 4,400 sqm Piping shop GRE/E&I/structural/SS 1,350 sqm Piping shop exotic 1,620 sqm Mechanical shop 1,450 sqm Profiling workshop 260 sqm X-ray bay open air 1,000 sqm Deck assembly area 24,500 sqm Deck assembly area west 4,800 sqm Surfaced open air lay down area’s 110,000 sqm Tubular joining area’s 240,500 sqm Open air surfaced assembly area 50,000 sqm
Skidways Length Capacity Skidway 0 Under consideration at yard west area TBA Skidway 1 258 m long, width varies Max 50,000T structures Skidway 2 258 m long, width varies 50 – 100 mt/m Skidway 3 258 m long, expandable to 400 m, width varies 50 – 90 mt/m Skidway 4 258 m long, expandable to 400 m, width varies 50 – 150 mt/m
PJOE Yard Utilities Capacity Air Atlas Copco GA 132-8.5 3 x 132 kW, 27 cum, 8.5 bar, 1 x 22.5
kW, 1 x 7.5 kW Air Ingersoll and Rand 4 x 250 kW, 39 cum, 10 bar, 1 x 220
kW, 1 x 132 kW Air IHI Sullair 2 x 750 kW, 120 cum, 10 bar Electricity Network 380/220V Electricity Generator 480 V/1,000 kW Water Network, potable
Main equipment No of units Capacity Crawler cranes 14 50t – 1,250t Wheel cranes 4 25t-50t Other mobile cranes - all types and capacities available in
the local rental market Tower cranes - rented as required Overhead cranes 48 5t~50t + up to 6 x 150 t module shop Gantry cranes 16 10t~50t Fork lifts 27 1.5t~20t Trailers 12 30t~120t High bed transporters 2 320 t SPMT 2 2 x 16 axles, total capacity 1,400 t Tractors 2 4.5t Rail mounted movers 11 25t ~100t Hydraulic man lift 1 36.6 m reach Trucks for various duties 3 delivery, sweeping, spraying CNC bending machines 6 up to 170mm thickness, 3 m wide CNC pipe profile cutting machine 2 Up to 2,000 mm dia CNC plate flame cutting machine 2 CNC plate plasma cutting machine 4 Automatic cutting machines 62 Hydraulic press 2 up to 4,000 t Boring machines 41 H-Beam machine 1 Lathe 4 Milling bank 3 Sawing machines 4 Pipe beveling equipment 30 Flange milling equipment 3
Automatic Welding Machines No of units Lincoln welding machines 101 SAW machines 26 CO2 welding machines 796 Manual welding machine 154 Manipulators Chengdu Hanyan 14 Longitudinal seam arms machines 21 Pipe arc machines 27 Rollers turners sets 48
Other facilities Capacity Yard office, 5 floors 4,100 sqm Canteen 6,700 sqm Main office 8,500 sqm Welding school 80 trainees Dormitory new 700 people Canteen facilities workers and clients Environmental controlled waste storage area Equipment maintenance facilities
PJOE
PJOE Module Workshop Function: Preparation and pre-assembly manufacturing for deck and module (sections)
• Size: 260 m by 111 m, 22 m height under the hook, 30 m total, ~ 30,500 sqm • 3 bays, 39, 39, 33 m width each • 6 overhead cranes,150 T capacity • 6 overhead cranes, 50 T capacity • 6 overhead cranes, 20 T capacity • Maximum doors width 36 m • Equipment: welding machines
CNC cutting and automatic shot blast and prime coating machine H-Beam machine
Location on yard
PJOE Piping workshops carbon, GRE, plastic and exotic Function: Preparation of pipe-spools
Carbon steel and plastic piping shop
▪ Size: 42 m by 105 m, 8 m height, ~ 4,400 sqm ▪ 4 overhead cranes, 2 x 5T, 2 x 10T capacity ▪ Pivot swivel cranes 2 x 2 T ▪ Equipment: carbon; Welding machines Multi angle sawing cutting machines (2) Pipe cutting machine (1) Pipe bevelling machine (2)
Auto welding arms (2) plastic: Butt and fittings fusion tools PE & PP
carbon exotic
GRE/SS
PJOE Exotic Piping
▪ Size: 18 m by 90 m, 13 m height, ~ 1,650 sqm ▪ 2 overhead cranes, 2 x 10T capacity ▪ Equipment: Welding machines
Multi angle sawing cutting machine Pipe bevelling machines (2) Small tools as per exotic steel type
GRE/SS Piping/E&I/Structural
▪ Size: 21 m by 90 m, 13 m height, ~ 1,900 sqm ▪ 2 overhead cranes, 2 x 10T capacity ▪ Equipment: shavers, arbors, heating blankets, work benches, clamps etc
central located dust vacuum cleaning system ▪ Area to be used by third party and/or PJOE personnel
PJOE
Location on yard
PJOE Painting and blasting shops Function: Corrosion protection application including fire protection
(old main blasting & painting hall)
(temporary block painting halls) (pre-treatment facility)
(new main blasting & painting hall)
(PFP application workshops)
PJOE
(piping painting shops) Size: Blasting and painting halls (new): 3 times 36 m by 36 m, 20 m height, ~ 5,600 sqm
Blasting and painting halls (old): 2 times 40 m by 36 m, 14 m height, ~ 4,200 sqm Pre-treatment at Module Workshop: 36 m by 15 m, 9 m height, ~ 540 sqm 1 overhead crane, 5 T capacity 1 set of Block painting halls: 20 m by 40 m, 15 m height, ~ 1,600 sqm
PFP application halls 6 times 36 m by 36.6/30/27 m, 10 m height, ~ 6,500 sqm
Piping paint shops 3 times, ~ 2,540 sqm Paint warehouses 2 times, ~ 820 sqm Equipment paint shops: Climate control equipment (in both main facilities) Blasting material recycle equipment (in both main facilities)
Full ventilation (in both main facilities) Dehumidification equipment (in both main facilities) Automatic blasting and prime coating conveyor machine Portable blasting equipment and paint spray machines (as required)
Location on yard:
New blasting and painting facilities
Pre-treatment facility
Temporary painting shops
Old blasting and painting facilities
Paint storage
Piping paint facility
PFP paint facility
Paint storage
Piping paint facility
PJOE Painting and Blasting
3 x 36 x 36 m chambers, ~ 20 m high, one blasting, two painting
Blasting grid recycling
Humidity control
Heating equipment
Blasting dust recycling
Ventilation equipment
PJOE Painting and Blasting
Applied coatings: Pre-treatment Epoxy coatings Hot dipped galvanizing (third party) Thermal sprayed aluminum Polyurea PE coating PFP Coating by residential subcontractors
2 x 36 x 40 m chambers, ~ 15 m high, one blasting, one painting
Pre-treatment facility at Module Shop Covered halls, 20 x 20 m, 15 m high
PJOE Painting and Blasting
PFP application shops
Blasting and painting facility west complex
PJOE Structural Tubular Workshop Function: Handling of steel plates for rolling and tubular section welding
▪ Size: 78 m by 120 m, 18 m height, ~ 9400 sqm
3 bays ▪ Door size: maximum 18 m width ▪ No of overhead cranes: 7, 5 x 30T, 2 x 10T ▪ Equipment: 6 rollers: 1 MG S.R.L, MG3125V, capacity up to 120 mm, ~ 3 m wide 1 Sertom M.M., EMO 30-80, capacity up to 80 mm, ~ 3 m wide 1 Sertom M.M., EMO 30-30, capacity up to 50 mm, ~ 3 m wide 1 Zibo JiuJiu Machine Co, capacity up to 50 mm, ~ 3 m wide 1 Hubei Ezhong Heavy, capacity up to 60 mm, ~ 3 m wide 1 Davi in module workshop capacity up to 170 mm, ~ 3 m wide
PJOE CNC flame and plasma plate cutting equipment
Hydraulic Press, 2000 T (4,000 T in module workshop)
Automatic Longitudinal Welding machines
Location on yard
PJOE Pipe profiling facility Function: Preparation of tube sections for tubular connections
Size: 16 m by 16 m, 8 m height, 256 sqm Serviced by gantry cranes, max 50T capacity Equipment: HGG computer controlled, type RBPC 1500 and RBPC2000 profiling cutting
machines Maximum size 155/2000 mm OD Maximum weight 25T
Location on yard
PJOE Tubular joining area Function: Joining of rolled sections to tubulars
▪ Size: 345 m by 50 m, ~ 172,500 sqm ▪ 4 gantry cranes, maximum 50 T capacity, 2 small ▪ 12 Automatic circumferential welding machines ▪ Equipment: Welding machines.
Location on yard
PJOE Workshop west yard (ready mid 2016) Multidiscipline workshop for piping, structural pre-assemblies, secondary steel including lay-down area.
▪ Size: 126 m by 60 m, 19 m height, ~ 7,560 sqm ▪ 4 overhead cranes, 20 T capacity ▪ Utilities and air ▪ Equipment: Cutting and welding machines ▪ Lay down area 126 m by 24 m, 2 overhead cranes, 20 T capacity
Location at yard
PJOE Mechanical workshop/vehicle maintenance area Function: Preparation of all mechanical items including valves, machined items, drilling
(includes vehicle maintenance area)
▪ Size: 21.3 m by 68.1 m, 15 m height, ~ 1,450 sqm ▪ 2 overhead cranes, 10 T capacity ▪ Utilities and air ▪ Equipment: Welding machines Column boring machines Lathe’s Line boring equipment Milling machines
Location on yard
PJOE Pre-assembly yard area’s (paved) Function: Preparation and welding of pre-assemblies/decks
▪ Size: 200 m by 100 m, 80 m by 135 m, 470 m by 52 m and 120 m by 52 m, ~ 62,000 sqm
▪ 10 gantry cranes, max 50 T capacity ▪ Equipment: Support utilities as required
PJOE
Location on yard
PJOE Warehouse Function: Storage of materials and supplies, warehousing consumables, E&I equipment
climate controlled storage by container.
Size: 72 m by 120 m, 8 m height, ~ 8600 sqm. Also open storage area and weld
consumables stores Equipment: Forklifts, SmartPlant and K3 storage software system in use Climate controlled area’s available Includes welding consumables store and consumable treatment stores
Location on yard
PJOE Plate and shape’s receiving facility Function: Receiving area plates and girders and apply traceability, inspection
▪ Size: plates for tubulars 195 m by 24 m, ~ 4,700 sqm ▪ plates and girders for modules 192 m by 36 m and 108 m by 21m ~ 9,300 sqm ▪ Serviced by 6 Gantry cranes, 4 x 30T, 2 x 20T capacity ▪ Plate cutting area
Location on yard
PJOE Pipe storage area Pipe storage is foreseen at various area’s around the yard as indicated on the photo’s below and attached following. Exotics will be storied at dedicated area’s.
PJOE PJOE offices We have three offices, one opposite the yard, one besides the module workshop and one inside the yard. Function: Accommodating the management, staff, project management, clients and other support disciplines. Main office: Size: 60.4 m by 18.4 m, total area ~ 8,500 sqm Floors: 8 Total office area: ~ 6,200 sqm Yard office: Size: 40.6 m by 20.2 m, total area ~4,100 sqm Floors: 5 Total office area: ~3,200 sqm Module workshop Size: 60 m by 8.7 m, total area ~1,600 sqm Floors: 3 Total office area: ~ 1,300 sqm Canteen: Size 64.5 m by 64.5 m, total area ~6,700 sqm Floors: 2 Capacity: 1,000 employees, 60 private dinning places
(main office)
(yard office)
Location at yard